Level with vial protection assembly
A level device may include a housing, a vial, a retention well and a multidirectional vial protection assembly. The housing may have a top face, a bottom face, a front face, a rear face, a first end and a second end. The vial may include a generally cylindrical tube with a bulge formed at a middle portion thereof. The vial may contain a liquid therein and an air bubble formed in the liquid such that the air bubble sits in the bulge when the vial is oriented such that one of the bottom face, front face, rear face, first end or second end is level or plumb. The retention well may be formed in the top face and extend through portions of the front and the rear faces toward the bottom face. The vial may be retained at opposing axial ends thereof in the retention well and may include an axis that extends substantially perpendicular to respective planes of the first end and the second end. The multidirectional vial protection assembly may be configured to extend over the top face proximate to the opposing axial ends of the vial to protect the vial in at least three directions.
1. A level device comprising:
a housing having a top face, a bottom face, a front face, a rear face, a first end and a second end;
a vial comprising a generally cylindrical tube with a bulge formed at a middle portion thereof, the vial containing a liquid therein and an air bubble formed in the liquid such that the air bubble sits in the bulge when the vial is oriented such that one of the bottom face, front face, rear face, first end or second end is level or plumb;
a retention well formed in the top face and extending through portions of the front and the rear faces toward the bottom face, the vial being retained at opposing axial ends thereof in the retention well defining an axis that extends substantially perpendicular to respective planes of the first end and the second end; and
a multidirectional vial protection assembly configured to extend over the top face proximate to the opposing axial ends of the vial to protect the vial in at least three directions,
wherein the retention well bisects the top face and forms a U shaped channel extending from the top face toward the bottom face, and
wherein the vial is exposed on three lateral sides thereof, and on a fourth lateral side the vial faces and is spaced apart from a curved surface of the U shaped channel.
2. The device of claim 1 , wherein the first end or the second end comprises a groove extending along the first end or the second end from the top face to the bottom face.
3. The device of claim 1 , wherein the bottom face comprises a groove extending from the first end to the second end.
4. The device of claim 1 , wherein the vial has a length that is between about 25% and 70% of a length of the bottom face.
5. The device of claim 1 , wherein the housing is cast aluminum.
6. The device of claim 5 , wherein an adhesive retains the opposing axial ends of the vial in the retention well.
7. The device of claim 1 , wherein the multidirectional vial protection assembly comprises a first protective rib disposed proximate to a first of the opposing axial ends of the vial, and a second protective rib disposed proximate to a second of the opposing axial ends of the vial.
8. The device of claim 7 , wherein the first and second protective ribs are disposed farther from the first of the opposing axial ends of the vial than from the first end and the second end of the housing.
9. The device of claim 7 , wherein the first and second protective ribs have a width of between 1 mm and 6 mm.
10. The device of claim 7 , wherein the first and second protective ribs extend away from the top face, the front face and the rear face by a distance of between 1 mm and 3 mm.
11. The device of claim 7 , wherein the retention well is disposed between the first and second protective ribs.
12. The device of claim 7 , wherein the housing further comprises a through passage extending from the front face to the rear face.
13. The device of claim 12 , wherein the through passage is aligned with one of the first protective rib or the second protective rib.
14. The device of claim 7 , wherein the first and second protective ribs each include a circular portion extending over the top face, the circular portion having a radius larger than both a minimum radius of the vial and a maximum radius of the vial, the maximum radius of the vial being measured at the bulge relative to the axis.
15. The device of claim 14 , wherein the first and second protective ribs each include extension portions that extend tangentially away from opposing ends of the circular portion along the front face and the rear face.
16. The device of claim 15 , wherein the extension portions extend at least as far along the front face and the rear face as the retention well.
17. The device of claim 15 , wherein the extension portions extend to be greater than 40% as long as a length of the front face and the rear face measured from the top face toward the bottom face.
18. The device of claim 15 , wherein the extension portions extend to be greater than 50% as long as a length of the front face and the rear face measured from the top face toward the bottom face.
19. A level device comprising:
a housing having a top face, a bottom face, a front face, a rear face, a first end and a second end;
a vial comprising a generally cylindrical tube with a bulge formed at a middle portion thereof, the vial containing a liquid therein and an air bubble formed in the liquid such that the air bubble sits in the bulge when the vial is oriented such that one of the bottom face, front face, rear face, first end or second end is level or plumb;
a retention well formed in the top face and extending through portions of the front and the rear faces toward the bottom face, the vial being retained at opposing axial ends thereof in the retention well defining an axis that extends substantially perpendicular to respective planes of the first end and the second end; and
a multidirectional vial protection assembly configured to extend over the top face proximate to the opposing axial ends of the vial to protect the vial in at least three directions,
wherein the multidirectional vial protection assembly comprises a first protective rib disposed proximate to a first of the opposing axial ends of the vial, and a second protective rib disposed proximate to a second of the opposing axial ends of the vial,
wherein the first and second protective ribs are adjoined by the top face on either side of each of the first and second protective ribs between the retention well and the first and second ends of the housing, and
wherein the first and second protective ribs are raised relative to the top face.
20. A level device comprising:
a housing having a top face, a bottom face, a front face, a rear face, a first end and a second end;
a vial comprising a generally cylindrical tube with a bulge formed at a middle portion thereof, the vial containing a liquid therein and an air bubble formed in the liquid such that the air bubble sits in the bulge when the vial is oriented such that one of the bottom face, front face, rear face, first end or second end is level or plumb;
a U shaped retention well formed in the top face and extending through portions of the front and the rear faces toward the bottom face, the vial being retained at opposing axial ends thereof in the retention well defining an axis that extends substantially perpendicular to respective planes of the first end and the second end; and
a multidirectional vial protection assembly configured to extend over the top face proximate to the opposing axial ends of the vial to protect the vial in at least three directions,
wherein the multidirectional vial protection assembly comprises a first protective rib disposed proximate to a first of the opposing axial ends of the vial, and a second protective rib disposed proximate to a second of the opposing axial ends of the vial,
wherein the first and second protective ribs each include extension portions that extend in a direction away from the top face and along the front and rear faces of the housing, and
wherein the extension portions extend at least as far along the front face and the rear face as a bottom-most point of the U shaped retention well.