IP Library Granted Patent US 11,519,625
Granted Patent B2
US 11,519,625 · App. 17/229,544 · Granted Dec 6, 2022

Managing temperature overshoot

Inventor: Esan A. Alhilo (Florissant, MO)
Assignee: Emerson Electric Co.
F24F11/49F24F11/523F24F11/61F24F11/80
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Quick Facts
Patent No.
US 11,519,625
App. No.
17/229,544
Granted
Dec 6, 2022
Kind
B2
Abstract

Disclosed are exemplary embodiments of methods for managing temperature overshoot. In an exemplary embodiment, a method includes determining a temperature delta between two sensor temperatures reported for a space at predetermined time intervals; determining a temperature rate of change by dividing the temperature delta with a time period that elapsed between the two sensor temperatures; determining a compensation by multiplying the temperature delta and the temperature rate of change; determining a compensated temperature by adding the compensation to a sensor temperature reported for the space; and using a controller and the compensated temperature to control operation of a heating system for the space.

Claims (57)

1. A method for managing temperature overshoot, the method comprising:

determining a temperature delta between two sensor temperatures reported for a space at predetermined time intervals;

determining a temperature rate of change by dividing the temperature delta with a time period that elapsed between the two sensor temperatures;

determining a compensation by multiplying the temperature delta and the temperature rate of change;

determining a compensated temperature by adding the compensation to a sensor temperature reported for the space; and

using a controller and the compensated temperature to control operation of a heating system for the space.

2. The method of claim 1 , wherein:

the heating system comprises an HVAC system;

the controller comprises a thermostat; and

using a controller and the compensated temperature to control operation of a heating system for the space comprises using the thermostat and the compensated temperature to control a heating mode of operation of the HVAC system.

3. The method of claim 2 , wherein the method is initiated when:

the HVAC system is in the heating mode of operation;

the sensor temperature reported for the space is lower than a temperature setpoint of the thermostat; and

the thermostat is calling for heat and first stage heat has been energized for at least a predetermined amount of time.

4. The method of claim 2 , wherein the method includes using a thermistor of the thermostat to obtain sensor temperature for the space at the predetermined time intervals.

5. The method of claim 1 , wherein the method includes using a temperature sensor to obtain sensor temperature for the space at the predetermined time intervals, the temperature sensor having a response to temperature change less than a rate of change in heating of the space by the heating system.

6. The method of claim 1 , wherein the method includes waiting a predetermined amount of time before determining a first temperature rate of change, and thereafter recalculating the temperature rate of change for the space at the predetermined time intervals.

7. The method of claim 1 , wherein the method includes using the controller and the compensated temperature to control operation of the heating system for the space such that the temperature overshoot is 1° F. or less for any temperature rate of change in heating of the space by the heating system.

8. The method of claim 1 , wherein the method includes using the controller and the compensated temperature to control operation of the heating system for the space such that the temperature overshoot is 1° F. or less including when the heating system is heating the space at a temperature rate of change of at least 20° F. per hour or more.

9. The method of claim 1 , wherein using a controller and the compensated temperature to control operation of a heating system for the space comprises using a thermostat and the compensated temperature to manage temperature overshoot via thermostat-based temperature-driven ramp-up compensation.

10. The method of claim 1 , wherein the method includes using the controller and the compensated temperature to control a heating mode of operation of the heating system for ramp-up compensation.

11. The method of claim 1 , wherein the method includes:

starting a timer and obtaining a first sensor reference temperature for the space when there is a call for heat and first stage heat is energized;

waiting a predetermined amount of a time while the first stage heat is energized and then obtaining a second sensor temperature for the space;

determining the temperature delta between the second sensor temperature that was recently obtained and the first sensor reference temperature that was obtained when the first stage heat was energized; and

for temperature ramp up, determining the temperature rate of change by dividing the temperature delta with the time that has elapsed between when the first stage heat was energized and the first sensor reference temperature was obtained for the space and when the most recent second sensor temperature was obtained for the space.

12. The method of claim 1 , wherein:

the temperature delta is the difference between a first sensor reference temperature for the space when there is a call for heat and first stage heat is energized and a second sensor temperature for the space obtained a predetermined amount of a time while the first stage heat is energized;

the temperature rate of change is the quotient of the temperature delta divided by a time period that elapsed between when the first stage heat was energized and the first sensor reference temperature was obtained for the space and when the most recent second sensor temperature was obtained for the space;

the compensation is the product of the temperature delta and the temperature rate of change; and

the compensated temperature is the sum of the compensation and the most recent second sensor temperature.

13. The method of claim 1 , wherein the method includes providing a power up default value for the temperature rate of change upon power up of the heating system.

14. A thermostat for an HVAC system configured to perform the method of claim 1 .

15. A thermostat-based temperature-driven compensation method for managing temperature overshoot of a space when heated by an HVAC system, the method comprising:

determining a temperature delta between two sensor temperatures reported for a space at predetermined time intervals;

determining a temperature rate of change by dividing the temperature delta with a time period that elapsed between the two sensor temperatures;

determining a compensation by multiplying the temperature delta and the temperature rate of change;

determining a compensated temperature by adding the compensation to a sensor temperature reported for the space; and

using a thermostat and the compensated temperature to control a heating mode of operation of the HVAC system such that the temperature overshoot is 5° F. or less.

16. The method of claim 15 , wherein the method includes using the thermostat and the compensated temperature to control the heating mode of operation of the HVAC system such that the temperature overshoot is 1° F. or less including when the HVAC system is heating the space at a temperature rate of change of at least 20° F. per hour or more.

17. The method of claim 15 , wherein:

the temperature delta is the difference between a first sensor reference temperature for the space when there is a call for heat and first stage heat is energized and a second sensor temperature for the space obtained a predetermined amount of a time while the first stage heat is energized;

the temperature rate of change is the quotient of the temperature delta divided by a time period that elapsed between when the first stage heat was energized and the first sensor reference temperature was obtained for the space and when the most recent second sensor temperature was obtained for the space;

the compensation is the product of the temperature delta and the temperature rate of change; and

the compensated temperature is the sum of the compensation and the most recent sensor temperature.

18. A thermostat configured for controlling operation of an HVAC system, the thermostat comprising a processor and a temperature sensor configured to be operable for obtaining sensor temperature of a space in which the thermostat is installed, the processor configured to:

determine a temperature delta between two sensor temperatures from the temperature sensor for the space at predetermined time intervals;

determine a temperature rate of change by dividing the temperature delta with a time period that elapsed between the two sensor temperatures;

determine a compensation by multiplying the temperature delta and the temperature rate of change; and

determine a compensated temperature by adding the compensation to a sensor temperature obtained from the temperature sensor for the space;

whereby the thermostat is configured to be operable for using the compensated temperature for controlling a heating mode of operation of the HVAC system such that the temperature overshoot is 5° F. or less.

19. The thermostat of claim 18 , wherein the thermostat is configured to be operable for using the compensated temperature for controlling the heating mode of operation of the HVAC system such that the temperature overshoot is 1° F. or less including when the HVAC system is heating the space at a temperature rate of change of at least 20° F. per hour or more.

20. The thermostat of claim 18 , wherein:

the temperature delta is the difference between a first sensor reference temperature for the space when there is a call for heat and first stage heat is energized and a second sensor temperature for the space obtained a predetermined amount of a time while the first stage heat is energized;

the temperature rate of change is the quotient of the temperature delta divided by a time period that elapsed between when the first stage heat was energized and the first sensor reference temperature was obtained for the space and when the most recent second sensor temperature was obtained for the space;

the compensation is the product of the temperature delta and the temperature rate of change; and

the compensated temperature is the sum of the compensation and the most recent sensor temperature.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068255/0466 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0165 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064280/0333 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND COMFORT CONTROL LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064286/0001 →
SUPPLEMENTAL IP ASSIGNMENT AGREEMENT Recorded May 30, 2023
From: EMERSON ELECTRIC CO.
To: COPELAND COMFORT CONTROL LP
Reel/Frame 063804/0611 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 13, 2021
From: ALHILO, ESAN A.
To: EMERSON ELECTRIC CO.
Reel/Frame 055908/0032 →