IP Library Granted Patent US 11,581,612
Granted Patent B2
US 11,581,612 · App. 17/229,680 · Granted Feb 14, 2023

Electrolyte separators including lithium borohydride and composite electrolyte separators of lithium-stuffed garnet and lithium borohydride

Inventors: Zhebo Chen (San Jose, CA); Tim Holme (Mountain View, CA); Marie Mayer (Sunnyvale, CA); Nick Perkins (San Jose, CA); Eric Tulsky (San Jose, CA); Cheng-Chieh Chao (San Jose, CA); Christopher Dekmezian (Campbell, CA); Shuang Li (Sunnyvale, CA)
Assignee: QuantumScape Battery, Inc.
H01M50/431H01M4/505H01M4/525H01M10/0525H01M10/0562H01M2300/0068H01M2300/0094
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Quick Facts
Patent No.
US 11,581,612
App. No.
17/229,680
Granted
Feb 14, 2023
Kind
B2
Abstract

Set forth herein are compositions comprising A.(LiBH 4 ).B.(LiX).C.(LiNH 2 ), wherein X is fluorine, bromine, chloride, iodine, or a combination thereof, and wherein 0.1≤A≤3, 0.1≤B≤4, and 0≤C≤9 that are suitable for use as solid electrolyte separators in lithium electrochemical devices. Also set forth herein are methods of making A.(LiBH 4 ).B.(LiX).C.(LiNH 2 ) compositions. Also disclosed herein are electrochemical devices which incorporate A.(LiBH 4 ).B.(LiX).C.(LiNH 2 ) compositions and other materials.

Claims (74)

1. A composition, comprising:

A.(LiBH 4 ).B.(LiX).C.(LiNH 2 ),

wherein X is fluorine, bromine, chlorine, iodine, or a combination thereof, and

wherein either:

A is 2; B is 1; and C is 2; or

A is 3; B is 3; and C is 4.

2. The composition of claim 1 , wherein X is chlorine.

3. The composition of claim 1 , wherein X is bromine.

4. The composition of claim 1 , wherein X is iodine.

5. The composition of claim 1 , wherein the composition is amorphous.

6. The composition of claim 1 , wherein the composition is semi-crystalline.

7. The composition of claim 1 , wherein the composition has a lithium ion conductivity greater than 1×10 −4 S/cm at 60° C.

8. The composition of claim 1 , wherein the composition is a thin film.

9. The composition of claim 1 , further comprising an oxide, a sulfide, a sulfide-halide, or a combination thereof.

10. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet characterized by the formula Li x La y Zr z O t .qAl 2 O 3 , wherein 4<x<10, 1<y<4, 1<z<3, 6<t<14, and 0≤q≤1.

11. The composition of claim 10 , wherein the lithium-stuffed garnet is doped with Nb, Ga, and/or Ta.

12. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet characterized by the formula Li a La b Zr c Al d Me″ e O f , wherein 5<a<8.5; 2<b<4; 0≤c≤2.5; 0≤d<2; 0≤e<2, and 10<f<13 and Me″ is a metal selected from the group consisting of Nb, Ga, Ta, and combinations thereof.

13. The composition of claim 9 , wherein the sulfide or sulfide-halide is selected from LSS, SLOPS, LSTPS, LSTPSCl, SLOBS, LATS, or LPS+X, wherein X is selected from the group consisting of Cl, I, and Br.

14. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y .zAl 2 O 3 , wherein

u is a rational number from 4 to 8;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14;

z is a rational number from 0.05 to 1; and

wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

15. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y .zTa 2 O 5 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14; and

z is a rational number from 0 to 1;

wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

16. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y .zNb 2 O 5 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14; and

z is a rational number from 0 to 1;

wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

17. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y .zGa 2 O 5 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14; and

z is a rational number from 0 to 1;

wherein u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

18. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y .zTa 2 O 5 .bAl 2 O 3 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14;

z is a rational number from 0 to 1;

b is a rational number from 0 to 1;

wherein z+b≤1; and

u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

19. The composition of claim 9 , wherein the oxide is a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y .zNb 2 O 5 .bAl 2 O 3 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14;

z is a rational number from 0 to 1;

b is a rational number from 0 to 1;

wherein z+b≤1; and

u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

20. The composition of claim 9 , wherein the oxide is:

a lithium-stuffed garnet oxide characterized by the formula Li u La v Zr x O y .zGa 2 O 3 .bAl 2 O 3 , wherein

u is a rational number from 4 to 10;

v is a rational number from 2 to 4;

x is a rational number from 1 to 3;

y is a rational number from 10 to 14; and

z is a rational number from 0 to 1;

b is a rational number from 0 to 1;

wherein z+b≤1; and

u, v, x, y, and z are selected so that the lithium-stuffed garnet oxide is charge neutral.

Assignments (3)
CHANGE OF NAME Recorded Jun 21, 2021
From: QUANTUMSCAPE SUBSIDIARY, INC.
To: QUANTUMSCAPE BATTERY, INC.
Reel/Frame 056630/0989 →
CHANGE OF NAME Recorded Jun 14, 2021
From: QUANTUMSCAPE CORPORATION
To: QUANTUMSCAPE SUBSIDIARY, INC.
Reel/Frame 056591/0734 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 11, 2021
From: CHEN, ZHEBO; HOLME, TIM; MAYER, MARIE; PERKINS, NICK; TULSKY, ERIC; CHAO, CHENG-CHIEH; DEKMEZIAN, CHRISTOPHER; LI, SHUANG
To: QUANTUMSCAPE CORPORATION
Reel/Frame 056510/0324 →
Continuity (3)
Continuation 16343365
Provisional Application 62411464 · Oct 21, 2016
Related Publication 20210234230A1 · Jul 29, 2021