IP Library Granted Patent US 11,705,749
Granted Patent B2
US 11,705,749 · App. 17/231,543 · Granted Jul 18, 2023

Split battery for autonomous driving

Inventors: Austin L. Newman (San Jose, CA); Alexander J. Smith (Saratoga, CA); Adam H. Ing (San Francisco, CA); Rick Rajaie (Rochester Hills, MI)
Assignee: NIO Technology (Anhui) Co., Ltd.
H02J7/0063B60L50/66B60L58/19H02J7/0013H02J7/0068H02J7/00712H01M2220/20H02J7/0025H02J2310/48
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Quick Facts
Patent No.
US 11,705,749
App. No.
17/231,543
Granted
Jul 18, 2023
Kind
B2
Abstract

Methods and systems are provided for managing multi-battery systems, such as those utilized in an electric vehicle. Multi-battery systems comprise batteries providing power in parallel, thereby making each battery available to the vehicle and avoiding the weight of transporting a backup battery. The methods and systems provided allow for a fault in one battery, in a parallel configuration with at least one other battery, to be detected and managed.

Claims (39)

1. A system, comprising:

a main controller that generates and sends, upon determining that first sensor data from a first battery sensor monitoring an attribute of a first battery indicates a fault with the first battery, a first control signal to a first battery switch to isolate the first battery from a load while maintaining uninterrupted power to the load with a second battery during a period of time in which the first battery switch is switched to isolate the first battery from the load, the second battery being connected in parallel with the first battery.

2. The system of claim 1 , further comprising:

the first battery;

the second battery;

the first battery sensor;

the first battery switch;

a second battery sensor that monitors an attribute of the second battery to output second sensor data; and

a second battery switch,

wherein the main controller generates and sends, upon determining the second sensor data indicates a fault with the second battery, a second control signal to the second battery switch to isolate the second battery from the load while maintaining uninterrupted power to the load with the first battery during a period of time in which the second battery switch is switched to isolate the second battery from the load.

3. The system of claim 1 , wherein the first battery switch is coupled to positive and negative terminals of the first battery.

4. The system of claim 1 , wherein the first battery switch comprises a relay.

5. The system of claim 1 , further comprising a first control unit that monitors at least one cell of the first battery to determine the fault with the first battery.

6. The system of claim 1 , wherein the attribute of the first battery comprises one or more of voltage, temperature, current, isolation resistance, vibration, flex, detachment, internal pressure, or arcing.

7. The system of claim 1 , wherein the main controller is physically isolated from the first battery.

8. The system of claim 2 , wherein the first battery sensor comprises one or more mirrors on the first battery, a light source, and a photosensor.

9. The system of claim 1 , wherein the main controller further comprises a data output and, thereon, provides a data signal based on the indicated fault.

10. The system of claim 1 , wherein the load comprises:

a motor that provides locomotion to a vehicle; and

a computer that provides operational signals for operation of the vehicle.

11. A system, comprising:

a main controller that:

generates and sends, upon determining that first sensor data from a first battery sensor monitoring a first attribute of a first battery indicates a fault with the first battery, a first control signal to a first battery switch to isolate the first battery from a load while maintaining interrupted power to the load with a second battery during a period of time in which the first battery switch is switched to isolate the first battery from the load, the second battery being connected in parallel with the first battery; and

generates and sends, upon determining that second sensor data from a second battery sensor monitoring a second attribute of a second battery indicates a fault with the second battery, a second control signal to a second battery switch to isolate the second battery from the load while maintaining uninterrupted power to the load with the first battery during a period of time in which the second battery switch is switched to isolate the second battery from the load.

12. The system of claim 11 , further comprising:

a first control unit that monitors a third attribute of the first battery; and

a second control unit that monitors a fourth attribute of the second battery.

13. The system of claim 12 , wherein the third attribute is a different type of attribute than the first attribute, and wherein the fourth attribute is a different type of attribute than the second attribute.

14. The system of claim 12 , wherein the third attribute is an internal attribute of the first battery, and wherein the fourth attribute is an internal attribute of the second battery.

15. The system of claim 14 , wherein the third attribute and the fourth attribute are a same type of attribute.

16. The system of claim 14 , wherein the first attribute is an external attribute of the first battery, and wherein the second attribute is an external attribute of the second battery.

17. The system of claim 14 , wherein the third attribute is an attribute of at least one cell of the first battery, and the fourth attribute is an attribute of at least one cell of the second battery.

18. A method, comprising:

monitoring an attribute of a first battery coupled to a load; and

generating and sending, upon determining that the monitored attribute of the first battery indicates a fault with the first battery, a first control signal to a first battery switch to isolate the first battery from the load while maintaining uninterrupted power to the load with a second battery during a period of time in which the first battery switch is switched to isolate the first battery from the load, the second battery being connected in parallel with the first battery.

19. The method of claim 18 , further comprising:

monitoring an attribute of a second battery coupled to the load; and

generating and sending, upon determining that the monitored attribute of the second battery indicates a fault with the second battery, a second control signal to a second battery switch to isolate the second battery from the load while maintaining uninterrupted power to the load with the first battery during a period of time in which the second battery switch is switched to isolate the second battery from the load.

20. The method of claim 18 , wherein the attribute of the first battery comprises one or more of voltage, temperature, current, isolation resistance, vibration, flex, detachment, internal pressure, or arcing.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 24, 2022
From: NIO USA, INC.
To: NIO TECHNOLOGY (ANHUI) CO., LTD.
Reel/Frame 060171/0724 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 12, 2021
From: NEWMAN, AUSTIN L.; SMITH, ALEXANDER J.; ING, ADAM H.; RAJAIE, RICK
To: NIO USA, INC.
Reel/Frame 056830/0522 →
Continuity (2)
Continuation 15701034 · Sep 11, 2017
Related Publication 20210229569A1 · Jul 29, 2021