METHODS AND DEVICES FOR 3D PRINTING
The present disclosure provides systems and methods for the formation of three-dimensional objects. A method for forming a three-dimensional object may comprise alternately and sequentially applying a stream comprising a binding substance to an area of a layer of powder material in a powder bed, and generating at least one perimeter of the three-dimensional object in the area. The stream may be applied in accordance with a model design of the three-dimensional object. The at least one perimeter may generated in accordance with the model design.
1 .- 98 . (canceled)
99 . A method for printing a three-dimensional (3D) object, comprising:
(a) providing a powder bed comprising a binding substance on at least a portion of an exposed surface of said powder bed;
(b) generating at least one first boundary in said at least said portion of said exposed surface to yield a positive area and a negative area, wherein said positive area is at least a portion of a positive object, and wherein said negative area is at least a portion of a negative object;
(c) generating at least one secondary boundary in said negative area to form at least two sub-areas in said negative area; and
(d) separating said positive object from said negative object, thereby printing said 3D object.
100 . The method of claim 99 , wherein (d) further comprises processing said positive object to yield said 3D object.
101 . The method of claim 99 , further comprising repeating (b) and (c) one or more times.
102 . The method of claim 101 , wherein (a)-(c) is repeated for each layer in a plurality of layers, and wherein x-y coordinates of a first negative sub-area of said at least two sub-areas in a given layer falls on or within x-y coordinates of at least one positive area in layers subsequent to said given layer.
103 . The method of claim 99 , wherein a given sub-area of said at least two sub-areas is at least a portion of a given negative sub-object, and (d) comprises separating negative sub-objects separately from said positive object.
104 . The method of claim 99 , wherein said binding substance is on substantially an entirety of said exposed surface.
105 . The method of claim 99 , wherein said binding substance is substantially on an entirety of said positive area.
106 . The method of claim 99 , wherein said binding substance is applied to said exposed surface as a suspension of liquid particles.
107 . The method of claim 99 , wherein said binding substance is applied as a suspension of solid particles.
108 . The method of claim 99 , wherein (d) comprises bringing a first surface of said positive object or said negative object in contact with a compressible or deformable substrate, and applying pressure to a second surface of said positive object or said negative object such that said positive object is separated from said negative object, thereby printing said 3D object.
109 . The method of claim 108 , wherein upon application of said pressure, said positive object or said negative object is depressed into said compressible or deformable substrate
110 . The method of claim 99 , further comprising, prior to (d), using said negative object as a support, curing said positive object to yield said 3D object.
111 . The method of claim 99 , wherein said binding substance has a droplet size of 0.1 micrometers to 100 micrometers when applied to said powder bed.
112 . The method of claim 99 , further comprising, subsequent to (d), heating said positive object.
113 . The method of claim 99 , wherein said at least one first boundary is generated with a perimeter generator.
114 . The method of claim 113 , wherein said perimeter generator is a multi-axis machine tool.
115 . The method of claim 113 , wherein said perimeter generator is a contact cutter.
116 . The method of claim 113 , wherein said perimeter generator is a non-contact cutter that does not contact said powder bed upon generating said at least one first boundary.
117 . The method of claim 99 , wherein said binding substance is applied via an inkjet head, an atomizing sprayer, an ultrasonic sprayer, or a nebulizer.
118 . A method for printing a three-dimensional object (3D), comprising:
(a) providing a powder bed comprising a binding substance on at least a portion of an exposed surface of said powder bed;
(b) generating at least one first boundary in said at least said portion of said exposed surface to yield a positive area and a negative area, wherein said positive area is at least a portion of a positive object, and wherein said negative area is at least a portion of a negative object;
(c) using said negative object as a support, curing said positive object to yield said 3D object having said negative object coupled thereto; and
(d) separating said negative object from said 3D object.
119 . A method for printing a three-dimensional object (3D), comprising:
(a) providing a powder bed comprising a binding substance on at least a portion of an exposed surface of said powder bed;
(b) generating at least one first boundary in said at least said portion of said exposed surface to yield a positive area and a negative area, wherein said positive area is at least a portion of a positive object, and wherein said negative area is at least a portion of a negative object; and
(c) bringing a first surface of said positive object or said negative object in contact with a compressible or deformable substrate, and applying pressure to a second surface of said positive object or said negative object such that said positive object is separated from said negative object, thereby printing said 3D object.