IP Library Granted Patent US 11,479,410
Granted Patent B2
US 11,479,410 · App. 17/235,008 · Granted Oct 25, 2022

Packing by destination for automated fulfilled goods

Inventors: John G. Lert, Jr. (Wakefield, MA); William J. Fosnight (Windham, NH)
Assignee: Alert Innovation Inc.
B65G1/1373B65G1/10B65G1/1371G05B15/02G06Q10/087
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Quick Facts
Patent No.
US 11,479,410
App. No.
17/235,008
Granted
Oct 25, 2022
Kind
B2
Abstract

A system and method are disclosed relating to an automated store or system including an automated fulfillment section having a storage structure for storing fungible and/or non-fungible goods. The fungible and/or non-fungible goods may be retrieved from storage in response to a customer order. The system and method of the present technology allows retrieved fungible and/or non-fungible goods to be sorted and packed in accordance with stored customer preferences.

Claims (64)

1. An automated system, comprising:

a storage structure configured to store goods in a plurality of product containers at a plurality of storage locations;

a plurality of robots configured to travel to the plurality of storage locations to retrieve the product containers;

a central control system (CCS) configured to manage automated processes in the automated system; and

a terminal having a network connection to the CCS and configured to present a graphical user interface, the graphical user interface configured to:

present one or more of information and one or more images on goods for purchase,

receive a purchase order of goods using the presented one or more of information and one or more images on goods,

receive one or more home locations where goods in the purchase order are to be stored, and

receive a designation of which goods in the purchase order go to which received home location;

wherein the CCS and one or more of the mobile robots are further configured to transfer goods in the purchase order from product containers to order bags or order containers in accordance with the designated home locations.

2. The automated system of claim 1 , wherein the graphical user interface presented by the terminal is configured to present a textual or graphical illustration of home locations.

3. The automated system of claim 2 , wherein the graphical user interface presented by the terminal is further configured to illustrate which goods are designated for which home location.

4. The automated system of claim 2 , wherein the graphical user interface presented by the terminal is configured to present graphical illustrations of home locations and graphical illustrations of goods in the purchase order positioned within a graphical illustration of the home locations to which the goods are designated.

5. The automated system of claim 2 , wherein the graphical user interface presented by the terminal is further configured to:

present a list of goods in the purchase order, and

allow a customer or customer proxy to assign a good in the purchase order to a home location of the home locations by dragging a good in the list to the textual or graphical illustration of the home location.

6. The automated system of claim 2 , wherein the graphical user interface presented by the terminal displays a combined weight of goods in the product container or order bag assigned to a home location.

7. The automated system of claim 2 , wherein the CCS automatically generates a second product container or order bag when goods assigned to a given home location exceed a predefined weight.

8. The automated system of claim 1 , wherein the graphical user interface presented by the terminal is further configured to present a customer or customer proxy with an option to move goods in purchase order from one home location to another home location.

9. The automated system of claim 1 , wherein the graphical user interface presented by the terminal is further configured to present a customer or customer proxy the option to add new home locations or delete existing home locations.

10. The automated system of claim 9 , wherein the graphical user interface presented by the terminal is further configured to present a customer or customer proxy the option to add or move goods in the purchase order to one or more of the new home locations.

11. The automated system of claim 1 , wherein the home locations comprise one of a kitchen, refrigerator, pantry, bathroom, master bath, garage and office.

12. The automated system of claim 1 , wherein the CCS is configured with item compatibility rules to assign goods in the purchase order to the home location.

13. The automated system of claim 12 , wherein the item compatibility rules are based in part whether a good in the purchase order is a chemical versus food, and attributes of the goods in the purchase order including dimensions and weight of goods in the purchase order.

14. The automated system of claim 1 , wherein the CCS is configured to direct the one or more mobile robots to transfer product containers containing the goods in the purchase order from the plurality of storage locations to the picking workstation in sequence based on the home locations of the goods in the purchase order.

15. The automated system of claim 1 , wherein the CCS is configured to direct mobile robots of the plurality of mobile robots to bring order totes containing the order bags or order containers from the plurality of storage locations to the picking workstation.

16. The automated system of claim 15 , wherein the CCS is configured to direct the one or more mobile robots to transfer order containers from the plurality of storage locations to the picking workstation in sequence based on the home locations of the goods in the purchase order.

17. The automated system of claim 1 , wherein the terminal is located within a shopping area within a building including the storage structure.

18. The automated system of claim 1 , wherein the terminal is located remotely from a building including the storage structure.

19. An automated system, comprising:

a storage structure configured to store goods in a plurality of product containers at a plurality of storage locations;

a plurality of robots configured to travel to the plurality of storage locations to retrieve the product containers;

a central control system (CCS) configured to manage automated processes in the automated system;

a terminal having a network connection to the CCS and configured to present a graphical user interface, the graphical user interface configured to:

present one or more of information and one or more images on goods for purchase,

receive a purchase order of goods using the presented one or more of information and one or more images on goods, and

receive an assignment of the goods in the purchase order to one or more home locations where the goods are to be placed in the customer's home or office;

a picking workstation where goods are transferred from the product totes to one or more order bags or order containers;

wherein the CCS is further configured to:

direct one or more mobile robots of the plurality of mobile robots to transfer product containers containing the goods in the purchase order from the plurality of storage locations to the picking workstation,

assign each of the order bags or order containers to each of the home locations associated with the purchase order, and

transfer goods in the purchase order from product containers to order bags or order containers in accordance with the assigned home locations.

20. The automated system of claim 19 , wherein the graphical user interface presented by the terminal is configured to present a textual or graphical illustration of the one or more home locations, and illustrate which goods are assigned to which of the one or more home locations.

21. The automated system of claim 19 , wherein the graphical user interface presented by the terminal is further configured to:

present a list of goods in the purchase order, and

allow a customer or customer proxy to assign a good in the purchase order to a home location of the home locations by dragging a good in the list to the textual or graphical illustration of the home location.

22. The automated system of claim 19 , wherein the graphical user interface presented by the terminal is further configured to present a customer or customer proxy the option to add new home locations or delete existing home locations.

23. The automated system of claim 19 , wherein the one or more home locations comprise one of a kitchen, refrigerator, pantry, bathroom, master bath, garage and office.

24. The automated system of claim 19 , wherein the CCS is configured to direct the one or more mobile robots to transfer product containers containing the goods in the purchase order from the plurality of storage locations to the picking workstation in sequence based on the home locations of the goods in the purchase order.

25. The automated system of claim 19 , wherein the CCS is configured to direct one or more mobile robots of the plurality of mobile robots to bring order totes containing the order bags or order containers from the plurality of storage locations to the picking workstation.

26. An automated system, comprising:

a storage structure configured to store goods in a plurality of product containers at a plurality of storage locations;

a plurality of robots configured to travel to the plurality of storage locations to retrieve the product containers;

a central control system (CCS) configured to manage automated processes in the automated system;

a terminal having a network connection to the CCS and configured to present a graphical user interface, the graphical user interface configured to:

present one or more of information and one or more images on goods for purchase,

receive a purchase order of goods using the presented one or more of information and one or more images on goods, and

receive an assignment of the goods in the purchase order to one or more home locations where the goods are to be placed in the customer's home or office,

determine a packing order for at least one of the one or more home locations specifying an order in which goods are to be packed in an order bag or order container associated with the at least one home location;

wherein the CCS and one or more of the mobile robots are further configured to transfer goods in the purchase order from product containers to order bags or order containers in accordance with the one or more home locations and the packing order.

27. The automated system of claim 26 , wherein the packing order is determined based on a packing algorithm executed by the CCS.

28. The automated system of claim 26 , wherein the packing order is determined based on input received by customer or a customer proxy using the graphical user interface at the terminal.

29. The automated system of claim 26 , further comprising a picking workstation where goods are transferred from the product totes to one or more order bags or order containers.

30. The automated system of claim 29 , wherein the CCS is configured to direct one or more of the plurality of mobile robots to transfer product containers containing the goods specified in the packing order to the picking station in an order specified in the packing order.

Assignments (7)
CORRECTION BY DECLARATION TO CLARIFY OWNERSHIP OF ERRONEOUSLY FILED TRANSACTION PREVIOUSLY RECORDED AT REEL 070290/0180 Recorded Aug 18, 2025
From: ADVANCE SYSTEMS & ROBOTICS LLC
To: SYMBOTIC LLC
Reel/Frame 072590/0278 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 21, 2025
From: WALMART APOLLO, LLC
To: WALMART ADVANCED SYSTEMS & ROBOTICS INC.
Reel/Frame 070290/0048 →
CHANGE OF NAME Recorded Feb 21, 2025
From: WALMART ADVANCED SYSTEMS & ROBOTICS INC.
To: ADVANCED SYSTEMS & ROBOTICS LLC
Reel/Frame 070290/0180 →
MERGER Recorded Feb 12, 2025
From: ADVANCED SYSTEMS & ROBOTICS LLC
To: SYMBOTIC LLC
Reel/Frame 070201/0872 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2023
From: WALMART INC.
To: WALMART APOLLO, LLC
Reel/Frame 062338/0550 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 10, 2023
From: ALERT INNOVATION INC.
To: WALMART INC.
Reel/Frame 062338/0342 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 20, 2021
From: LERT, JOHN G., JR.; FOSNIGHT, WILLIAM J.
To: ALERT INNOVATION INC.
Reel/Frame 055972/0355 →
Continuity (3)
Continuation 15884938 · Jan 31, 2018
Provisional Application 62452830 · Jan 31, 2017
Related Publication 20210237975A1 · Aug 5, 2021