Curve retention for curved batteries
A curved battery pack may include (1) a housing comprising a curved surface and (2) a curved battery shaped to conform to the curved surface. The curved battery may be positioned relative to the curved surface such that the curved surface applies a force that counteracts a flattening force experienced by the curved battery. Various other apparatus, systems, and methods are also disclosed.
1. A curved battery pack comprising:
a substantially rigid housing comprising a curved surface;
a substantially rigid curved battery having an initial stand-alone curvature shaped to conform to the curved surface, the substantially rigid curved battery being positioned relative to the curved surface such that the curved surface applies a first force that counteracts a first age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature; and
at least one restraining member that is configured to apply a second force that counteracts a second age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature over the lifetime of the substantially rigid curved battery.
2. The curved battery pack of claim 1 , wherein:
the substantially rigid curved battery has opposing first and second surfaces;
the substantially rigid housing abuts the first surface of the substantially rigid curved battery; and
the at least one restraining member abuts the second surface of the substantially rigid curved battery.
3. The curved battery pack of claim 2 , wherein:
the substantially rigid housing contacts substantially all of the first surface of the substantially rigid curved battery; and
the at least one restraining member contacts at least one portion of the second surface of the substantially rigid curved battery.
4. The curved battery pack of claim 3 , wherein the at least one restraining member:
prevents the at least one portion of the second surface of the substantially rigid curved battery from freely expanding and contracting; and
enables at least one additional portion of the second surface of the substantially rigid curved battery to freely expand and contract during usage of the substantially rigid curved battery.
5. The curved battery pack of claim 1 , wherein:
the substantially rigid curved surface is a concave surface; and
the at least one restraining member is positioned against a central portion of an inner surface of the substantially rigid curved battery.
6. The curved battery pack of claim 5 , wherein the substantially rigid curved battery is affixed to the concave surface of the substantially rigid housing by an adhesive layer.
7. The curved battery pack of claim 1 , wherein:
the at least one restraining member is a first restraining member;
the curved battery pack further comprises a second restraining member that is configured to apply a third force that counteracts a third age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature; and
the second restraining member is positioned against an outer portion of an outer surface of the substantially rigid curved battery.
8. The curved battery pack of claim 1 , wherein:
the curved surface is a convex surface; and
the at least one restraining member is positioned against an outer portion of an outer surface of the substantially rigid curved battery.
9. The curved battery pack of claim 8 , wherein the substantially rigid curved battery is affixed to the convex surface of the substantially rigid housing by an adhesive layer.
10. The curved battery pack of claim 1 , wherein the curved surface is shaped to conform to a portion of a user's body.
11. The curved battery pack of claim 1 , wherein the substantially rigid curved battery comprises multiple planar electrodes and separators in a stacked configuration.
12. The curved battery pack of claim 1 , wherein the curved surface is a spline surface.
13. A battery-powered device comprising:
a substantially rigid housing comprising a curved surface; and
a substantially rigid curved battery having an initial stand-alone curvature shaped to conform to the curved surface, the substantially rigid curved battery being positioned relative to the curved surface such that the curved surface applies a force that counteracts an age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature over the lifetime of the substantially rigid curved battery.
14. The battery-powered device of claim 13 , wherein:
the curved surface is a concave surface; and
the battery-powered device further comprises a restraining member positioned against a central portion of an inner surface of the substantially rigid curved battery that applies an additional force that counteracts an additional age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature.
15. The battery-powered device of claim 13 , wherein:
the curved surface is a convex surface; and
the battery-powered device further comprises a restraining member positioned against an outer portion of an outer surface of the substantially rigid curved battery that applies an additional force that counteracts an additional age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature.
16. The battery-powered device of claim 13 , wherein the substantially rigid curved battery is affixed to the curved surface of the substantially rigid housing by an adhesive layer.
17. The battery-powered device of claim 13 , wherein the curved surface is shaped to conform to a portion of a user's body.
18. A head-mounted display system comprising:
a head-mounted display;
a strap that is coupled to the head-mounted display and wraps around the back of a user's head when the user is wearing the head-mounted display; and
a battery-pack accessory detachably coupled to the strap, the battery-pack accessory comprising:
a substantially rigid housing comprising a curved surface; and
a substantially rigid curved battery having an initial stand-alone curvature shaped to conform to the curved surface, the substantially rigid curved battery being positioned relative to the curved surface such that the curved surface applies a force that counteracts an age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature over the lifetime of the substantially rigid curved battery.
19. The head-mounted display system of claim 18 , wherein:
the curved surface is a concave surface; and
the battery-pack accessory further comprises a restraining member positioned against a central portion of an inner surface of the substantially rigid curved battery that applies an additional force that counteracts an additional age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature.
20. The head-mounted display system of claim 18 , wherein:
the curved surface is a convex surface; and
the battery-pack accessory further comprises a restraining member positioned against an outer portion of an outer surface of the substantially rigid curved battery that applies an additional force that counteracts an additional age-based flattening force exerted by the substantially rigid curved battery as the substantially rigid curved battery loses the initial stand-alone curvature.