System and method for detecting contamination in two-phase immersion cooling systems based on temperature
A system for detecting contamination in a two-phase immersion cooling system based on temperature differences between component surface temperature and fluid temperature, a previous component surface temperature and a present component surface temperature and a component surface temperature and a component surface temperature threshold value. Large differences between the component surface temperature and the fluid temperature or between the component surface temperature and a previous component surface temperature or a component surface temperature exceeding a component surface temperature threshold value may indicate contaminants in the fluid that are inhibiting the ability for the component to effectively transfer heat to the fluid. A temperature monitoring system may monitor the temperatures and communicate with a service system to apply corrective measures before the residue can cause significant damage to an information handling system.
1. A system for detecting residue on a component in an information handling system immersed in a two-phase fluid in a tank, the system comprising:
a component surface temperature sensor configured to measure a component surface temperature for a component and generate a surface temperature signal corresponding to the component surface temperature;
a fluid temperature sensor positioned a distance from the component and configured to measure a fluid temperature and generate a fluid temperature signal corresponding to the fluid temperature; and
a processor coupled to the component surface temperature sensor and the fluid temperature sensor and configured to:
receive the surface temperature signal from the component surface temperature sensor and determine a component surface temperature based on the surface temperature signal;
receive a fluid temperature signal from the fluid temperature sensor and determine a fluid temperature based on the fluid temperature signal;
determine residue is present by performing one or more of:
calculating a difference between the component surface temperature and the component surface temperature threshold value and determining the component surface temperature exceeds the component surface temperature threshold value,
calculating a change in the component surface temperature over time and determining the change in component surface temperature over time exceeds a component surface temperature change value, and
calculating a difference between the component surface temperature and the fluid temperature and determining the difference between the component surface temperature and the fluid temperature is more than a temperature difference value; and
communicate a signal that residue is present based on one or more of the component surface temperature exceeding the component surface temperature threshold value, the change in component surface temperature over time exceeding the surface temperature change value or the difference between the component surface temperature and the fluid temperature being more than the temperature difference value.
2. The system of claim 1 , wherein the component comprises a heat source.
3. The system of claim 1 , wherein one or more of the component surface temperature sensor and the fluid temperature sensor comprises a thermocouple.
4. The system of claim 1 , wherein the processor is further configured to:
determine a first fluid temperature at a first time;
determine a second fluid temperature at a second time;
determine a difference between the first fluid temperature and the second fluid temperature; and
determine the fluid is at a steady state condition when the difference between the first fluid temperature and the second fluid temperature is approximately zero.
5. The system of claim 4 , wherein the processor is further configured to:
determine a first component surface temperature at a first time;
determine a second component surface temperature at a second time;
determine a difference between the first component surface temperature and the second component surface temperature; and
determine the component is operating at a steady state condition when the difference between the first component surface temperature and the second component surface temperature is approximately zero.
6. A method for detecting contaminants in a two-phase fluid in a tank, the method comprising:
storing a set of baseline component surface temperature measurements for a component, each component surface temperature measurement in the set of baseline component surface temperature measurements corresponding to a component operating at an input power level;
measuring a component surface temperature for a component and generating a surface temperature signal corresponding to the component surface temperature;
measuring a fluid temperature and generating a fluid temperature signal corresponding to the fluid temperature; and
determining residue is present in the fluid by performing one or more of:
calculating a difference between the component surface temperature and a component surface temperature threshold value and determining the component surface temperature exceeds the component surface temperature threshold value,
calculating a change in the component surface temperature over time and determining the change in component surface temperature over time exceeds a component surface temperature change value, and
calculating a difference between the component surface temperature and the fluid temperature and determining the difference between the component surface temperature and the fluid temperature is more than a temperature difference value; and
communicating a signal that residue is present in the two-phase fluid based on one or more of the component surface temperature exceeding the component surface temperature threshold value, the change in component surface temperature over time exceeding the surface temperature change value or the difference between the component surface temperature and the fluid temperature being more than the temperature difference value.
7. The method of claim 6 , further comprising:
determining a first fluid temperature at a first time;
determining a second fluid temperature at a second time;
determining a difference between the first fluid temperature and the second fluid temperature; and
determining the fluid is at a steady state condition when the difference between the first fluid temperature and the second fluid temperature is approximately zero.
8. The method of claim 7 , further comprising:
determining a first component surface temperature at a first time;
determining a second component surface temperature at a second time;
determining a difference between the first component surface temperature and the second component surface temperature; and
determining the component is operating at a steady state condition when the difference between the first component surface temperature and the second component surface temperature is approximately zero.
9. The method of claim 6 , wherein the component comprises a heat source.
10. The method of claim 6 , wherein one or more of the component surface temperature sensor and the fluid temperature sensor comprises a thermocouple.
11. An immersion cooling system comprising:
a tank containing a two-phase fluid, the tank configured for immersing an information handling system; and
a temperature monitoring system comprising:
a component surface temperature sensor configured to measure a component surface temperature for a component and generate a surface temperature signal corresponding to the component surface temperature;
a fluid temperature sensor positioned a distance from the component and configured to measure a fluid temperature and generate a fluid temperature signal corresponding to the fluid temperature; and
a processor coupled to the component surface temperature sensor and the fluid temperature sensor and configured to:
receive the surface temperature signal from the component surface temperature sensor and determine a component surface temperature based on the surface temperature signal;
receive a fluid temperature signal from the fluid temperature sensor and determine a fluid temperature based on the fluid temperature signal;
determine a contaminant is present in the fluid by performing one or more of:
calculating a difference between the component surface temperature and the component surface temperature threshold value and determining the component surface temperature exceeds a component surface temperature threshold value,
calculating a change in the component surface temperature over time and determining the change in component surface temperature over time exceeds a component surface temperature change value, and
calculating a difference between the component surface temperature and the fluid temperature and determining the difference between the component surface temperature and the fluid temperature is more than a temperature difference value; and
communicate a signal that residue is present in the two-phase fluid based on one or more of the component surface temperature exceeding the component surface temperature threshold value, the change in component surface temperature over time exceeding the surface temperature change value or the difference between the component surface temperature and the fluid temperature being more than the temperature difference value.
12. The immersion cooling system of claim 11 , wherein the component comprises a heat source.
13. The immersion cooling system of claim 11 , wherein one or more of the component surface temperature sensor and the fluid temperature sensor comprises a thermocouple.
14. The immersion cooling system of claim 11 , wherein the processor is further configured to:
determine a first fluid temperature at a first time;
determine a second fluid temperature at a second time;
determine a difference between the first fluid temperature and the second fluid temperature; and
determine the fluid is at a steady state condition when the difference between the first fluid temperature and the second fluid temperature is approximately zero.
15. The immersion cooling system of claim 14 , wherein the processor is further configured to:
determine a first component surface temperature at a first time;
determine a second component surface temperature at a second time;
determine a difference between the first component surface temperature and the second component surface temperature; and
determine the component is operating at a steady state condition when the difference between the first component surface temperature and the second component surface temperature is approximately zero.