IP Library Granted Patent US 11,430,474
Granted Patent B1
US 11,430,474 · App. 17/239,174 · Granted Aug 30, 2022

Hard disk drive suspension tail having narrowing tip

Inventors: Teruhiro Nakamiya (Setagaya-ku, JP); Yasushi Inoue (Fujisawa, JP)
Assignee: Western Digital Technologies, Inc.
G11B5/484G11B5/4826
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Quick Facts
Patent No.
US 11,430,474
App. No.
17/239,174
Granted
Aug 30, 2022
Kind
B1
Abstract

A hard disk drive suspension includes a suspension tail configured to electrically connect to a read-write transducer at a distal end and extending in a proximal direction toward a tapered tip at a proximal end, where the tapered tip comprises a decreasing taper that narrows in the proximal direction. Hence, structural overlap among adjacent suspension tails in misalignment scenarios and consequent marginalized electrical connections between the suspension tail and a corresponding flexible printed circuit are inhibited. The most proximal electrical pads of the suspension tail may be configured with a different aspect ratio, or in a fewer number of lines, from other adjacent electrical pads, thereby fitting within the narrowest portion of the tapered tip.

Claims (75)

1. A head stack assembly (HSA) comprising:

a plurality of read-write transducers each configured to read from and to write to at least one corresponding recording medium;

a flexible printed circuit (FPC); and

a plurality of suspensions each comprising a suspension tail electrically coupled to a respective read-write transducer of the plurality of read-write transducers and extending in a direction from the read-write transducer toward a tapered tip, of the suspension tail, formed by a series of multiple structural steps spanning a plurality of electrical pads coupled with the tapered tip.

2. The HSA of claim 1 , wherein the tapered tip comprises a decreasing taper that narrows in the direction along at least a portion of a proximal side of a fold area of the suspension tail.

3. The HSA of claim 1 , wherein each suspension further comprises the plurality of electrical pads coupled with the tapered tip and each electrically coupled to a corresponding electrical pad of the FPC.

4. A hard disk drive comprising the HSA of claim 3 .

5. The HSA of claim 3 , wherein:

the tapered tip comprises a decreasing taper that narrows, in the direction, along at least a portion of a proximal side of a fold area of the suspension tail; and

at least one electrical pad of the plurality of electrical pads of the suspension has a different aspect ratio than an aspect ratio of an adjacent, opposing the direction, electrical pad of the plurality of electrical pads of the suspension.

6. The HSA of claim 5 , wherein the at least one electrical pad is longer, in the direction, than the adjacent electrical pad.

7. The HSA of claim 5 , wherein the at least one electrical pad is thinner, in a direction normal to the direction, than the adjacent electrical pad.

8. The HSA of claim 3 , wherein:

the tapered tip comprises a decreasing taper that narrows, in the direction, along at least a portion of a proximal side of a fold area of the suspension tail;

a first portion of the plurality of electrical pads of the suspension is configured in pairs along a first portion of the suspension; and

a second portion of the plurality of electrical pads of the suspension is configured individually along a second portion of the suspension nearer an end of the tapered tip than the first portion of the suspension.

9. The HSA of claim 3 , wherein:

the tapered tip comprises a decreasing taper that narrows, in the direction, along at least a portion of a proximal side of a fold area of the suspension tail; and

each of a pair of electrical pads of the plurality of electrical pads of the suspension has a different aspect ratio than an aspect ratio of each of an adjacent, in the direction, pair of electrical pads of the plurality of electrical pads of the suspension.

10. A hard disk drive suspension comprising:

a suspension tail configured to electrically connect to a read-write transducer at a distal end and extending in a proximal direction toward a tapered tip at a proximal end, wherein the tapered tip comprises multiple structural steps forming a decreasing taper that narrows in the proximal direction and spanning a plurality of electrical pads coupled with the tapered tip.

11. The suspension of claim 10 , wherein:

the tapered tip narrows along at least a portion of a proximal side of a fold area of the suspension tail; and

at least one electrical pad of the plurality of electrical pads of the suspension has a different aspect ratio than an aspect ratio of an adjacent electrical pad of the plurality of electrical pads of the suspension.

12. The suspension of claim 11 , wherein the at least one electrical pad is longer, in the proximal direction, than the adjacent electrical pad.

13. The suspension of claim 11 , wherein the at least one electrical pad is thinner, in a direction normal to the proximal direction, than the adjacent electrical pad.

14. The suspension of claim 10 , wherein:

the tapered tip narrows along at least a portion of a proximal side of a fold area of the suspension tail;

a first portion of the plurality of electrical pads of the suspension is configured in pairs along a first portion of the suspension; and

a second portion of the plurality of electrical pads of the suspension is configured individually along a second portion of the suspension nearer an end of the tapered tip than the first portion of the suspension.

15. The suspension of claim 10 , wherein:

the tapered tip narrows along at least a portion of a proximal side of a fold area of the suspension tail; and

each of a pair of electrical pads of the plurality of electrical pads of the suspension has a different aspect ratio than an aspect ratio of each of an adjacent pair of electrical pads of the plurality of electrical pads of the suspension.

16. A hard disk drive comprising:

a plurality of storage media rotatably mounted on a spindle;

circuitry means for transmitting electrical signals; and

a head stack assembly coupled with an actuator configured to move the head stack assembly to access portions of the storage media, the head stack assembly comprising:

a plurality of head sliders each housing a respective read-write transducer configured to read from and to write to at least one corresponding storage medium of the storage media,

a plurality of suspensions each comprising a suspension tail electrically coupled to a respective head slider of the plurality of head sliders and extending in a direction from the head slider toward a tapered tip of the suspension tail, wherein the tapered tip comprises a series of multiple structural steps forming a decreasing taper that narrows in the direction along at least a portion of a proximal side of a fold area of the suspension tail and spanning a plurality of electrical pads coupled with the tapered tip, and

the plurality of electrical pads each electrically coupled with a corresponding electrical pad of the circuitry means.

17. The hard disk drive of claim 16 , wherein at least a portion of the plurality of electrical pads of the suspension are configured in multiple rows each positioned along the direction.

18. A head stack assembly (HSA) comprising:

a plurality of read-write transducers each configured to read from and to write to at least one corresponding recording medium;

a flexible printed circuit (FPC);

a plurality of suspensions each comprising:

a suspension tail electrically coupled to a respective read-write transducer of the plurality of read-write transducers and extending in a direction from the read-write transducer toward a tapered tip of the suspension tail, and

a plurality of electrical pads coupled with the tapered tip and each electrically coupled to a corresponding electrical pad of the FPC;

wherein for each suspension:

the tapered tip comprises a decreasing taper that narrows in the direction along at least a portion of a proximal side of a fold area of the suspension tail; and

at least one electrical pad of the plurality of electrical pads of the suspension has a different aspect ratio than an aspect ratio of an adjacent, in the direction, electrical pad of the plurality of electrical pads of the suspension.

19. The HSA of claim 18 , wherein each of a pair of electrical pads of the plurality of electrical pads of the suspension has a different aspect ratio than an aspect ratio of each of an adjacent, in the direction, pair of electrical pads of the plurality of electrical pads of the suspension.

20. A head stack assembly (HSA) comprising:

a plurality of read-write transducers each configured to read from and to write to at least one corresponding recording medium;

a flexible printed circuit (FPC);

a plurality of suspensions each comprising:

a suspension tail electrically coupled to a respective read-write transducer of the plurality of read-write transducers and extending in a direction from the read-write transducer toward a tapered tip of the suspension tail, and

a plurality of electrical pads coupled with the tapered tip and each electrically coupled to a corresponding electrical pad of the FPC;

wherein for each suspension:

the tapered tip comprises a decreasing taper that narrows in the direction along at least a portion of a proximal side of a fold area of the suspension tail;

a first portion of the plurality of electrical pads of the suspension is configured in pairs along a first portion of the suspension; and

a second portion of the plurality of electrical pads of the suspension is configured individually along a second portion of the suspension nearer an end of the tapered tip than the first portion of the suspension.

21. A hard disk drive suspension comprising:

a suspension tail configured to electrically connect to a read-write transducer at a distal end and extending in a proximal direction toward a tapered tip at a proximal end;

a plurality of electrical pads coupled with the tapered tip;

wherein:

the tapered tip comprises a decreasing taper that narrows in the proximal direction along at least a portion of a proximal side of a fold area of the suspension tail; and

at least one electrical pad of the plurality of electrical pads has a different aspect ratio than an aspect ratio of an adjacent electrical pad of the plurality of electrical pads.

22. The suspension of claim 21 , wherein each of a pair of electrical pads of the plurality of electrical pads has a different aspect ratio than an aspect ratio of each of an adjacent pair of electrical pads of the plurality of electrical pads.

23. A hard disk drive suspension comprising:

a suspension tail configured to electrically connect to a read-write transducer at a distal end and extending in a proximal direction toward a tapered tip at a proximal end;

a plurality of electrical pads coupled with the tapered tip;

wherein:

the tapered tip comprises a decreasing taper that narrows in the proximal direction along at least a portion of a proximal side of a fold area of the suspension tail;

a first portion of the plurality of electrical pads is configured in pairs along a first portion of the suspension; and

a second portion of the plurality of electrical pads is configured individually along a second portion of the suspension nearer an end of the tapered tip than the first portion of the suspension.

Assignments (5)
PATENT COLLATERAL AGREEMENT - DDTL LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 067045/0156 →
PATENT COLLATERAL AGREEMENT - A&R LOAN AGREEMENT Recorded Aug 21, 2023
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 064715/0001 →
RELEASE OF SECURITY INTEREST AT REEL 056285 FRAME 0292 Recorded Feb 8, 2022
From: JPMORGAN CHASE BANK, N.A.
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 058982/0001 →
SECURITY INTEREST Recorded May 19, 2021
From: WESTERN DIGITAL TECHNOLOGIES, INC.
To: JPMORGAN CHASE BANK, N.A., AS AGENT
Reel/Frame 056285/0292 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 23, 2021
From: NAKAMIYA, TERUHIRO; INOUE, YASUSHI
To: WESTERN DIGITAL TECHNOLOGIES, INC.
Reel/Frame 056025/0847 →