IP Library Granted Patent US 11,655,664
Granted Patent B2
US 11,655,664 · App. 17/241,639 · Granted May 23, 2023

Door kits and related methods

Inventors: David Toll (Cicero, IN); Roldan Vazquez (St. Charles, IL)
Assignee: Masonite Corporation
E06B1/52E06B3/36E06B3/70
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Quick Facts
Patent No.
US 11,655,664
App. No.
17/241,639
Granted
May 23, 2023
Kind
B2
Abstract

A door unit in kit form includes a partially preassembled split doorjamb assembly, a door, and extensions. The partially preassembled split doorjamb assembly includes first and second side bases substantially parallel to one another and a header base substantially perpendicular to and interconnecting the first and second side bases. The door is arranged within a space defined by the first and second side bases and the header base of the partially preassembled split doorjamb assembly so that the door, the first and second side bases, and the header base collectively establish a cavity. The first and second side extensions and a header extension are unassembled with respect to and connectable lengthwise to the first and second side bases and the header base, respectively. The extensions may be stowed within the cavity and/or stored on outer surfaces of the bases.

Claims (26)

1. A door unit in kit form, comprising:

a split doorjamb assembly comprising first and second side bases substantially parallel to one another, a header base interconnecting the first and second side bases, and extensions;

a door arranged within a space defined by the first and second side bases and the header base of the split doorjamb assembly so that the door, the first and second side bases, and the header base collectively establish a cavity, each of the first and second side bases and header bases includes a doorstop; and

the extensions stowed within the cavity, the extensions comprising first and second side extensions and a header extension that are unassembled with respect to and connectable lengthwise to the first and second side bases and the header base, respectively.

2. The door unit in kit form of claim 1 , wherein the door is pre-hung to the first side base.

3. The door unit in kit form of claim 1 , wherein the first and second side extensions are arranged in the cavity at an oblique angle relative to the first and second side bases.

4. The door unit in kit form of claim 1 , further comprising trim parts arranged in the cavity with the first and second side extensions and the header extension.

5. The door unit in kit form of claim 1 , wherein the first side base and the first side extension, the second side base and the second side extension, and the header base and the header extension are connectable to one another lengthwise by tongue-and-groove connections.

6. The door unit in kit form of claim 5 , wherein the first side base, the second side base, and the header base comprise respective grooves, and wherein the first side extension, the second side extension, and the header extension comprise respective tongues receivable by the respective grooves.

7. The door unit in kit form of claim 1 , further comprising an enclosure defining a side of the cavity opposite to the door.

8. A door kit, comprising:

a split doorjamb assembly comprising first and second side bases generally parallel to one another, a header base perpendicular to and interconnecting the first and second side bases, and extensions;

a door arranged within a space defined by the first and second side bases and the header base of the split doorjamb assembly so that the door, the first and second side bases, and the header base collectively establish a cavity, the first and second side bases and the header base have outer surfaces facing away from the door; and

the extensions comprising first and second side extensions and a header extension that are connectable lengthwise to the first and second side bases and the header base, respectively, and removably secured against the outer surfaces of the first and second bases and the header base, respectively.

9. The door kit of claim 8 , wherein the door is pre-hung to the first side base.

10. The door kit of claim 8 , further comprising trim parts arranged in the cavity.

11. The door kit of claim 8 , wherein the first side base and the first side extension, the second side base and the second side extension, and the header base and the header extension are connectable to one another lengthwise by tongue-and-groove connections.

12. The door kit of claim 11 , wherein the first side base, the second side base, and the header base comprise respective grooves, and wherein the first side extension, the second side extension, and the header extension comprise respective tongues receivable by the grooves.

13. The door kit of claim 8 , further comprising an enclosure removably securing the first and second side extensions and the header extension adjacent to the outer surfaces of the first and second side bases and the header base, respectively.

14. A door unit in kit form, comprising:

a split doorjamb assembly comprising first and second side bases generally parallel to one another, a header base interconnecting the first and second side bases, and extensions,

a pre-hung door arranged within a space defined by the first and second side bases and the header base of the split doorjamb assembly so that the door, the first and second side bases, and the header base collectively establish a cavity, the first and second side bases and the header base have outer surfaces facing away from the door; and

the extensions comprising first and second side extensions and a header extension that are stowed adjacent to and against outer surfaces of the first and second side bases and the header base, respectively.

15. The door unit in kit form of claim 14 , wherein the door is pre-hung to the first side base.

16. The door unit in kit form of claim 14 , further comprising trim parts arranged in the cavity.

17. The door unit in kit form of claim 14 , further comprising an enclosure defining a side of the cavity opposite to the door.

Assignments (4)
TERMINATION AND RELEASE OF SECURITY INTEREST IN PATENTS Recorded Jun 7, 2024
From: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
To: MASONITE CORPORATION
Reel/Frame 067664/0796 →
RELEASE OF SECURITY INTEREST Recorded Jun 7, 2024
From: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
To: MASONITE CORPORATION
Reel/Frame 067664/0832 →
SECURITY AGREEMENT Recorded Dec 15, 2022
From: MASONITE CORPORATION
To: WELLS FAGO BANK, NATIONAL ASSOCIATION
Reel/Frame 062136/0784 →
SECURITY INTEREST Recorded Dec 13, 2022
From: MASONITE CORPORATION
To: JPMORGAN CHASE BANK, N.A.
Reel/Frame 062118/0875 →