IP Library Patent Application 17244091
Patent Application
App. No. 17/244,091

GEARED GAS TURBINE ENGINE

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Quick Facts
Patent No.
US None
App. No.
17/244,091
Abstract

Gas turbine engine for aircraft includes: an engine core including a turbine, compressor, and core shaft connecting the turbine to the compressor; a fan located upstream of the core; a gearbox; and a gearbox support arranged to at least partially support the gearbox. A moment of inertia of the fan is greater than or equal to 7.40×10 7 kgm 2 . A radial bending stiffness to moment of inertia ratio of: the ⁢ ⁢ radial ⁢ ⁢ ⁢ bending ⁢ ⁢ stiffness ⁢ ⁢ of ⁢ ⁢ at ⁢ ⁢ least ⁢ ⁢ one ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ fan ⁢ ⁢ shaft ⁢ ⁢ at ⁢ ⁢ the ⁢ ⁢ output ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ gearbox ⁢ ⁢ and ⁢ ⁢ the ⁢ ⁢ gearbox ⁢ ⁢ support the ⁢ ⁢ moment ⁢ ⁢ of ⁢ ⁢ inertia ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ fan may be greater than or equal to 2.5×10 −2 Nkg −1 m −3 . A tilt stiffness to moment of inertia ratio of: the ⁢ ⁢ tilt ⁢ ⁢ stiffness ⁢ ⁢ of ⁢ ⁢ at ⁢ ⁢ least ⁢ ⁢ one ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ fan ⁢ ⁢ shaf ⁢ ⁢ at ⁢ ⁢ the ⁢ ⁢ output ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ gearbox ⁢ ⁢ and ⁢ ⁢ the ⁢ ⁢ gearbox ⁢ ⁢ support the ⁢ ⁢ moment ⁢ ⁢ of ⁢ ⁢ inertia ⁢ ⁢ of ⁢ ⁢ the ⁢ ⁢ fan may be greater than or equal to 4.0×10 −4 Nrad −1 kg −1 m −1 .

Claims (136)

1 . A gas turbine engine for an aircraft comprising:

an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;

a fan located upstream of the engine core, the fan comprising a plurality of fan blades;

a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and

a gearbox support arranged to at least partially support the gearbox within the engine,

wherein:

a moment of inertia of the fan is in a range from 7.40×10 7 kgm 2 to 9.00×10 8 kgm 2 ; and

at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:

a first ratio of:

a radial bending stiffness of

the fan shaft at the output of the gearbox

the moment of inertia of the fan

,

 and

a second ratio of:

a radial bending stiffness of the gearbox support

the moment of inertia of the fan

,

is in a range from 2.5×10 −2 Nkg −1 m −3 to 6.0 Nkg −1 m −3 .

2 . The gas turbine engine according to claim 1 , wherein the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.05 Nkg −1 m −3 to 3.0 Nkg −1 m −3 .

3 . The gas turbine engine according to claim 1 , wherein:

a) the first ratio of the radial bending stiffness of the fan shaft at the output of the gearbox to the moment of inertia of the fan is in a range from 0.05 Nkg −1 m −3 to 3.0 Nkg −1 m −3 ; and/or

b) the second ratio of the radial bending stiffness of the gearbox support to the moment of inertia of the fan is in a range from 3.0×10 −2 Nkg −1 m −3 to 4.0 Nkg −1 m −3 .

4 . The gas turbine engine according to claim 1 , wherein:

a) the radial bending stiffness of the fan shaft at the output of the gearbox is in a range from 3.7×10 7 N/m to 1.0×10 9 N/m; and/or

b) the radial bending stiffness of the gearbox support is in a range from 2.0×10 7 N/m to 3.0×10 8 N/m.

5 . The gas turbine engine according to claim 1 , wherein:

a) a diameter of the fan is in a range from 240 cm to 280 cm, and the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.05 Nkg −1 m −3 to 4.0 Nkg −1 m −3 ; or

b) the diameter of the fan is in a range from 330 cm to 380 cm and the at least one radial bending stiffness to moment of inertia ratio is in a range from 0.025 Nkg −1 m −3 to 2.0 Nkg −1 m −3 .

6 . The gas turbine engine according to claim 1 , wherein at least one product selected from the group consisting of:

a first product of:

(the radial bending stiffness of the fan shaft at the ouput of the gearbox)×(the moment of inertia of the fan), and

a second product of:

(the radial bending stiffness of the gearbox support)×(the moment of inertia of the fan) is in a range from 2.0×10 14 Nkgm to 1.4×10 18 Nkgm.

7 . The gas turbine engine according to claim 1 , wherein at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:

a first tilt stiffness ratio of:

a tilt stiffness of the fan shaft at the output of the gearbox

the moment of inertia of the fan

,

and

a second tilt stiffness ratio of:

a tilt stiffness of the gearbox support

the moment of inertia of the fan

is in a range from 4.0×10 −4 Nrad −1 kg −1 m −1 to 2.7×10 −1 Nrad −1 kg −1 m −1 .

8 . A gas turbine engine for an aircraft comprising:

an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;

a fan located upstream of the engine core, the fan comprising a plurality of fan blades;

a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and

a gearbox support arranged to at least partially support the gearbox within the engine,

wherein:

a moment of inertia of the fan is in a range from 7.40×10 7 kgm 2 to 9.00×10 8 kgm 2 ; and

at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:

a first ratio of:

a tilt stiffness of the fan shaft at the output of the gearbox

the moment of inertia of the fan

,

 and

a second ratio of:

a tilt stiffness of the gearbox support

the moment of inertia of the fan

is in a range from 4.0×10 −1 Nrad −1 kg −1 m −1 to 2.7×10 −1 Nrad −1 kg −1 m −1 .

9 . The gas turbine engine according to claim 8 , wherein the at least one tilt stiffness to moment of inertia ratio is in a range from 1.0×10 −3 Nrad −1 kg −1 m −1 to 0.1 Nrad −1 kg −1 m −1 .

10 . The gas turbine engine according to claim 8 , wherein:

a) the first ratio of the tilt stiffness of the fan shaft at the output of the gearbox to the moment of inertia of the fan is in a range from 1.0×10 −3 Nrad −1 kg −1 m −1 to 0.1 Nrad −1 kg −1 m −1 ; and/or

b) the second ratio of the tilt stiffness of the gearbox support to the moment of inertia of the fan is in a range from 1.0×10 −3 Nrad −1 kg −1 m −1 to 7.0×10 −2 Nrad −1 kg −1 m −1 .

11 . The gas turbine engine according to claim 8 :

a) the tilt stiffness of the fan shaft at the output of the gearbox is in a range from 7.00×10 4 Nm/rad to 7.00×10 7 Nm/rad; and/or

b) the tilt stiffness of the gearbox support is in a range from 1.2×10 5 Nm/rad to 2.1×10 7 Nm/rad.

12 . The gas turbine engine according to claim 8 , wherein at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:

a first ratio of:

a radial bending stiffness of

the fan shaft at the output of the gearbox

the moment of inertia of the fan

,

and

a second ratio of:

a radial bending stiffness of the gearbox support

the moment of inertia of the fan

,

is in range from 2.5×10 −2 Nkg −1 m −3 to 6.0 Nkg −1 m −3 .

13 . The gas turbine engine according to claim 8 , wherein:

a) a diameter of the fan is in a range from 240 cm to 28 cm, and the at least one tilt stiffness to moment of inertia ratio is in a range from 1.0×10 −3 Nrad −1 kg −1 m −1 to 1.45×10 −2 Nrad −1 kg −1 m −1 ; or

a) the diameter of the fan is in a range from 330 cm to 380 cm, and the at least one tilt stiffness to moment of inertia ratio is in a range from 4.0×10 −4 Nrad −1 kg −1 m −1 to 3.0×10 −2 Nrad −1 kg −1 m −1 .

14 . The gas turbine engine according to claim 8 , wherein at least one product selected from the group consisting of:

a first product of:

(the tilt stiffness of the fan shaft at the output of the gearbox)×(the moment of inertia of the fan), and

a second product of:

(the tilt stiffness of the gearbox support)×(the moment of inertia of the fan)

is in a range from 3.0×10 12 Nm 3 rad −1 kg to 6.0×10 16 Nm 3 rad −1 kg.

15 . The gas turbine engine according to claim 1 , wherein the moment of inertia of the fan is in a range from 8.3×10 7 kgm 2 to 6.5×10 8 kgm 2 .

16 . The gas turbine engine according to claim 1 , wherein either:

a) the plurality of fan blades are formed from a metallic material; or

b) the plurality of fan blades are formed at least partly from an organic matrix composite.

17 . The gas turbine engine according to claim 1 , wherein:

the fan shaft connects the output of the gearbox to the fan;

a gearbox output position is defined as a point of connection between the fan shaft and the gearbox;

the fan has an axial centreline;

a fan-gearbox axial distance is defined as an axial distance between an axial position of the gearbox output position and the axial centreline of the fan; and

the fan-gearbox axial distance multiplied by the moment of inertia of the fan is in a range from 1.9×10 7 kgm 3 to 6.2×10 8 kgm 3 .

18 . The gas turbine engine according to claim 1 , wherein:

i) the gearbox has a gear ratio of 3.2 to 4.5; and/or

ii) the gas turbine engine is configured to have a specific thrust from 70 to 90 NKg −1 ; and/or

iii) the gas turbine engine is configured to have a bypass ratio at cruise conditions of 12.5 to 18; and/or

iv) the fan has a fan diameter greater than 240 cm and less than or equal to 380 cm.

19 . A method of operating a gas turbine engine for an aircraft, the gas turbine engine comprising:

an engine core comprising a turbine, a compressor, and a core shaft connecting the turbine to the compressor;

a fan located upstream of the engine core, the fan comprising a plurality of fan blades, the fan having a moment of inertia in a range from 7.40×10 7 kgm 2 to 9.00×10 8 kgm 2 ;

a gearbox that is configured to receive an input from the core shaft, and output drive to a fan shaft via an output of the gearbox so as to drive the fan at a lower rotational speed than the core shaft, the gearbox being an epicyclic gearbox comprising a sun gear, a plurality of planet gears, a ring gear, and a planet carrier arranged to have the plurality of planet gears mounted thereon; and

a gearbox support arranged to at least partially support the gearbox within the engine,

wherein:

a) at least one radial bending stiffness to moment of inertia ratio selected from the group consisting of:

i) a first ratio of:

a radial bending stiffness of

the fan shaft at the output of the gearbox

the moment of inertia of the fan

,

 and

ii) a second ratio of:

a radial bending stiffness of the gearbox support

the moment of inertia of the fan

,

is in a range from 2.5×10 −2 Nkg −1 m −3 to 6.0 Nkg −1 m −3 ; and/or

b) at least one tilt stiffness to moment of inertia ratio selected from the group consisting of:

i) a first ratio of:

a tilt stiffness of the fan shaft at the output of the gearbox

the moment of inertia of the fan

,

 and

ii) a second ratio of:

a tilt stiffness of the gearbox support

the moment of inertia of the fan

is in a range from 4.0×10 −4 Nrad −1 kg −1 m −1 to 2.7×10 −1 Nrad −1 kg −1 m −1 ,

the method comprising operating the gas turbine engine to provide propulsion for the aircraft under cruise conditions.

20 . The method of claim 19 , further comprising driving the gearbox with an input torque:

i) in a range from 10,000 Nm to 50,000 Nm at cruise; and/or

ii) in a range from 28,000 Nm to 135,000 Nm at max-take off conditions.