IP Library Granted Patent US 11,742,520
Granted Patent B2
US 11,742,520 · App. 17/246,861 · Granted Aug 29, 2023

Lithium electrochemical cell activated with an electrolyte containing DBC, LiBOB and FEC additives

Inventors: Robert S. Rubino (Williamsville, NY); Joseph M. Lehnes (Williamsville, NY); Marcus J. Palazzo (Wheatfield, NY); David M. Spillman (Tonawanda, NY); Ho-Chul Yun (East Amherst, NY)
Assignee: Greatbatch Ltd.
H01M10/0567H01M4/134H01M4/54H01M4/625H01M10/0525H01M10/0568H01M10/0569H01M2004/027H01M2004/028H01M2300/0034
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Quick Facts
Patent No.
US 11,742,520
App. No.
17/246,861
Granted
Aug 29, 2023
Kind
B2
Abstract

An electrochemical cell having a casing housing an electrode assembly of a separator residing between a lithium anode and a cathode comprising silver vanadium oxide and fluorinated carbon is described. The electrode assembly is activated with a nonaqueous electrolyte comprising a lithium salt dissolved in a solvent system of propylene carbonate mixed with 1,2-dimethoxyethane, dibenzyl carbonate (DBC), lithium bis(oxalato)borate (LiBOB), and fluoroethylene carbonate (FEC). Preferably DBC is present in an amount ranging from about 0.005 moles (M) to about 0.25M, LiBOB is present in an amount ranging from about 0.005 wt. 5 to about 5 wt. %, and FEC is present in an amount ranging from about 0.01 wt. % to about 10 wt. %. This electrolyte formulation is more conductive than the conventional or prior art binary and ternary solvent system electrolytes while being chemically and electrochemically stable toward Li/SVO cells, Li-SVO/CF x mixture cells, and Li-SVO/CF x sandwich cathode primary electrochemical cells.

Claims (43)

1. An electrochemical cell, comprising:

a) a casing;

b) an electrode assembly housed inside the casing, the electrode assembly comprising:

i) a lithium anode;

ii) a cathode comprising silver vanadium oxide (SVO); and

iii) a separator residing between the anode and the cathode to prevent them from direct physical contact with each other; and

c) a nonaqueous electrolyte provided in the casing in physical contact with the anode and the cathode, the electrolyte comprising:

i) LiAsF 6 in a molar ratio ranging from about 0.8M to about 1.5M dissolved in a solvent system comprising propylene carbonate (PC) and dimethoxy ethane (DME) in a ratio ranging from about 20:80 PC:DME to about 50:50 PC:DME, by volume;

ii) dibenzyl carbonate (DBC) in an amount ranging from about 0.03 moles (M) to about 0.07M;

iii) lithium bis(oxalato)borate (LiBOB) in an amount ranging from about 0.05 wt. % to about 1.0 wt. %; and

iv) fluoroethylene carbonate (FEC) in an amount ranging from about 0.1 wt. % to about 1.0 wt. %.

2. The electrochemical cell of claim 1 , wherein the cathode further comprises fluorinated carbon.

3. The electrochemical cell of claim 2 , wherein the fluorinated carbon is (C 2 F) n or has the formula (CF x ) n with x ranging from about 0.1 to about 1.9, and mixtures thereof.

4. The electrochemical cell of claim 2 , wherein the silver vanadium oxide is mixed with the fluorinated carbon.

5. The electrochemical cell of claim 2 , wherein the silver vanadium oxide (SVO) and the fluorinated carbon (CF x ) are contacted to opposite sides of at least one current collector in a configuration selected from:

a) SVO/current collector/CF x , with the SVO facing the anode;

b) CF x /first current collector/SVO, with the CF x facing the anode;

c) SVO/CF x /current collector/CF x /SVO;

d) SVO/first current collector/CF x /second current collector/SVO;

e) SVO/first current collector/SVO/CF x /SVO/second current collector/SVO;

f) CF x /first current collector/SVO/second current collector/CF x ; and

g) CF x /first current collector/CF x /SVO/CF x /second current collector/CF x .

6. An electrochemical cell, comprising:

a) a casing;

b) an electrode assembly housed inside the casing, the electrode assembly comprising:

i) a lithium anode;

ii) a cathode comprising silver vanadium oxide (SVO) and fluorinated carbon; and

iii) a separator residing between the anode and the cathode to prevent them from direct physical contact with each other; and

c) a liquid, nonaqueous electrolyte provided in the casing in physical contact with the anode and the cathode, the electrolyte comprising:

i) LiAsF 6 in a molar ratio ranging from about 0.8M to about 1.5M dissolved in a solvent system comprising propylene carbonate (PC) mixed with 1,2-dimethoxyethane (DME) in a ratio ranging from about 20:80 PC:DME to about 50:50 PC:DME, by volume;

ii) dibenzyl carbonate (DBC) in an amount ranging from about 0.03 moles (M) to about 0.07M;

iii) lithium bis(oxalato)borate (LiBOB) in an amount ranging from about 0.05 wt. % to about 1.0 wt. %; and

iv) fluoroethylene carbonate (FEC) in an amount ranging from about 0.1 wt. % to about 1.0 wt. %.

7. The electrochemical cell of claim 6 , wherein the fluorinated carbon is (C 2 F) n or has the formula (CF x ) n with x ranging from about 0.1 to about 1.9, and mixtures thereof.

8. The electrochemical cell of claim 6 , wherein the silver vanadium oxide is mixed with the fluorinated carbon.

9. The electrochemical cell of claim 6 , wherein the silver vanadium oxide (SVO) and the fluorinated carbon (CF x ) are contacted to opposite sides of at least one current collector in a configuration selected from:

a) SVO/current collector/CF x , with the SVO facing the anode;

b) CF x /first current collector/SVO, with the CF x facing the anode;

c) SVO/CF x /current collector/CF x /SVO;

d) SVO/first current collector/CF x /second current collector/SVO;

e) SVO/first current collector/SVO/CF x /SVO/second current collector/SVO;

f) CF x /first current collector/SVO/second current collector/CF x ; and

g) CF x /first current collector/CF x /SVO/CF x /second current collector/CF x .

Assignments (2)
SECURITY INTEREST Recorded Sep 10, 2021
From: GREATBATCH LTD.; ELECTROCHEM SOLUTIONS, INC.; LAKE REGION MEDICAL, INC.; LAKE REGION MANUFACTURING, INC.
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS ADMINISTRATIVE AGENT
Reel/Frame 057468/0056 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 18, 2021
From: RUBINO, ROBERT S.; LEHNES, JOSEPH M.; PALAZZO, MARCUS J.; SPILLMAN, DAVID M.; YUN, HO-CHUL
To: GREATBATCH LTD.
Reel/Frame 056271/0477 →
Continuity (2)
Provisional Application 63025202 · May 15, 2020
Related Publication 20210359343A1 · Nov 18, 2021