IP Library Granted Patent US 11,725,467
Granted Patent B2
US 11,725,467 · App. 17/249,697 · Granted Aug 15, 2023

Tool string orientation

Inventors: Jason Allen Hradecky (Heath, TX); John Edward Saville (Denton, TX)
Assignee: IMPACT SELECTOR INTERNATIONAL, LLC
E21B17/1057
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Quick Facts
Patent No.
US 11,725,467
App. No.
17/249,697
Granted
Aug 15, 2023
Kind
B2
Abstract

A downhole tool and method for reducing friction between a tool string and a sidewall of a wellbore. The downhole tool includes a first wheel, a second wheel, and a hump. When the downhole tool is connected to the tool string, the first wheel, the second wheel, and the hump each extend away from the tool string and collectively define a curved outer profile extending circumferentially around at least a portion of a circumference of the tool string, and the curved outer profile has a geometric center that is offset from a central axis of the tool string.

Claims (102)

1. A downhole tool operable to connect to a tool string and reduce friction between the tool string and a sidewall of a wellbore through which the tool string is conveyed, wherein the downhole tool comprises:

a frame operable to connect to the tool string;

a first wheel connected to the frame;

a second wheel connected to the frame; and

a hump disposed at least partially between the first wheel and the second wheel, wherein the hump comprises a plurality of holes extending therethrough between opposing sides of the hump, and wherein, when the downhole tool is connected to the tool string:

the first wheel, the second wheel, and the hump collectively define a curved outer profile extending circumferentially around at least a portion of a circumference of the tool string;

the curved outer profile has a geometric center that is offset from a central axis of the tool string; and

the weight of the tool string and the offset between the geometric center and the central axis cause a torque that urges rotation of the connected downhole tool and tool string within the wellbore toward a position in which the central axis is below the geometric center.

2. The downhole tool of claim 1 wherein:

the first wheel defines a first curved outer profile portion;

the second wheel defines a second curved outer profile portion;

the hump defines a third curved outer profile portion;

the first curved outer profile portion, the second curved outer profile portion, and the third curved outer profile portion collectively form the curved outer profile; and

the third curved outer profile portion comprises a radius that is smaller than a radius of the wellbore through which the tool string is conveyed.

3. The downhole tool of claim 1 wherein, when the downhole tool is connected to the tool string:

the hump defines a portion of the curved outer profile extending circumferentially around a portion of the circumference of the tool string at a radial distance from the tool string; and

the radial distance progressively decreases from a center of the hump to opposing ends of the hump.

4. The downhole tool of claim 1 wherein, when the downhole tool is connected to the tool string:

the curved outer profile extends circumferentially around the at least a portion of the circumference of the tool string at a radial distance from the tool string; and

the radial distance progressively decreases from a center of the hump to a lower end of each of the first wheel and the second wheel.

5. A downhole tool operable to connect to a tool string and reduce friction between the tool string and a sidewall of a wellbore through which the tool string is conveyed, wherein the downhole tool comprises:

a first wheel comprising a first curved outer profile;

a second wheel comprising a second curved outer profile; and

a hump comprising a third curved outer profile, wherein the hump is disposed at least partially between the first wheel and the second wheel, wherein the hump comprises a plurality of holes extending therethrough between opposing sides of the hump, wherein the first curved outer profile, the second curved outer profile, and the third curved outer profile collectively define a collective curved outer profile, and wherein, when the downhole tool is connected to the tool string:

the collective curved outer profile extends circumferentially around at least a portion of a circumference of the tool string; and

the collective curved outer profile has a geometric center that is offset from a central axis of the tool string.

6. The apparatus of claim 5 wherein, when the downhole tool is connected to the tool string, the weight of the tool string and the offset between the geometric center and the central axis cause a torque that urges rotation of the connected downhole tool and tool string within the wellbore toward a position in which the central axis is below the geometric center.

7. The downhole tool of claim 5 wherein the third curved outer profile extends continuously from the first curved outer profile to the second curved outer profile.

8. The downhole tool of claim 5 wherein the third curved outer profile comprises a radius that is smaller than a radius of the wellbore through which the tool string is conveyed.

9. The downhole tool of claim 5 wherein, when the downhole tool is connected to the tool string:

the collective curved outer profile extends circumferentially around the at least a portion of the circumference of the tool string at a radial distance from the tool string; and

the radial distance progressively decreases from a center of the hump to a lower end of each of the first wheel and the second wheel.

10. A method comprising:

connecting a downhole tool comprising a first wheel, a second wheel, and a hump to a tool string such that the first wheel, the second wheel, and the hump each extend away from the tool string and collectively define a curved outer profile that extends circumferentially around at least a portion of a circumference of the tool string and has a geometric center that is offset from a central axis of the tool string, wherein the hump comprises a plurality of holes extending therethrough between opposing sides of the hump; and

conveying the connected downhole tool and tool string within a wellbore while:

the downhole tool reduces friction between the tool string and a sidewall of the wellbore; and

the weight of the tool string and the offset between the geometric center and the central axis causes a torque that urges rotation of the connected downhole tool and tool string within the wellbore toward a position in which the central axis is below the geometric center.

11. The method of claim 10 wherein, when the downhole tool is connected to the tool string:

the hump defines a portion of the curved outer profile extending circumferentially around a portion of the circumference of the tool string at a radial distance from the tool string; and

the radial distance progressively decreases from a center of the hump to opposing ends of the hump.

12. A downhole tool operable to connect to a tool string and reduce friction between the tool string and a sidewall of a wellbore through which the tool string is conveyed, wherein the downhole tool comprises:

a frame operable to connect to the tool string;

a first wheel connected to the frame, wherein the first wheel defines a first curved outer profile portion;

a second wheel connected to the frame, wherein the second wheel defines a second curved outer profile portion; and

a hump disposed at least partially between the first wheel and the second wheel, wherein the hump defines a third curved outer profile portion, wherein the third curved outer profile portion defines a smooth transition between the first curved outer profile portion and the second curved outer profile portion, and wherein, when the downhole tool is connected to the tool string:

the first wheel, the second wheel, and the hump collectively define a curved outer profile extending circumferentially around at least a portion of a circumference of the tool string;

the first curved outer profile portion, the second curved outer profile portion, and the third curved outer profile portion collectively form the curved outer profile;

the curved outer profile has a geometric center that is offset from a central axis of the tool string; and

the weight of the tool string and the offset between the geometric center and the central axis cause a torque that urges rotation of the connected downhole tool and tool string within the wellbore toward a position in which the central axis is below the geometric center.

13. A downhole tool operable to connect to a tool string and reduce friction between the tool string and a sidewall of a wellbore through which the tool string is conveyed, wherein the downhole tool comprises:

a frame operable to connect to the tool string;

a first wheel connected to the frame;

a second wheel connected to the frame; and

a hump disposed at least partially between the first wheel and the second wheel, wherein, when the downhole tool is connected to the tool string:

the first wheel, the second wheel, and the hump collectively define a curved outer profile extending circumferentially around at least a portion of a circumference of the tool string;

the first wheel defines a first curved outer profile portion extending circumferentially around a first portion of the circumference of the tool string;

the second wheel defines a second curved outer profile portion extending circumferentially around a second portion of the circumference of the tool string;

the hump defines a third curved outer profile portion extending circumferentially around a third portion of the circumference of the tool string; and

the first curved outer profile portion, the second curved outer profile portion, and the third curved outer profile portion collectively form the curved outer profile;

the curved outer profile has a geometric center that is offset from a central axis of the tool string; and

the weight of the tool string and the offset between the geometric center and the central axis cause a torque that urges rotation of the connected downhole tool and tool string within the wellbore toward a position in which the central axis is below the geometric center.

14. The apparatus of claim 13 wherein the third curved outer profile extends continuously from the first curved outer profile to the second curved outer profile.

15. A downhole tool operable to connect to a tool string and reduce friction between the tool string and a sidewall of a wellbore through which the tool string is conveyed, wherein the downhole tool comprises:

a first wheel comprising a first curved outer profile;

a second wheel comprising a second curved outer profile; and

a hump comprising a third curved outer profile, wherein the hump is disposed at least partially between the first wheel and the second wheel, wherein the third curved outer profile defines a smooth transition between the first curved outer profile and the second curved outer profile, wherein the first curved outer profile, the second curved outer profile, and the third curved outer profile collectively define a collective curved outer profile, and wherein, when the downhole tool is connected to the tool string:

the collective curved outer profile extends circumferentially around at least a portion of a circumference of the tool string; and

the collective curved outer profile has a geometric center that is offset from a central axis of the tool string.

16. A downhole tool operable to connect to a tool string and reduce friction between the tool string and a sidewall of a wellbore through which the tool string is conveyed, wherein the downhole tool comprises:

a first wheel comprising a first curved outer profile;

a second wheel comprising a second curved outer profile; and

a hump comprising a third curved outer profile, wherein the hump is disposed at least partially between the first wheel and the second wheel, wherein the third curved outer profile extends continuously from the first curved outer profile to the second curved outer profile, wherein the first curved outer profile, the second curved outer profile, and the third curved outer profile collectively define a collective curved outer profile, and wherein, when the downhole tool is connected to the tool string:

the collective curved outer profile extends circumferentially around at least a portion of a circumference of the tool string; and

the collective curved outer profile has a geometric center that is offset from a central axis of the tool string.

17. A downhole tool operable to connect to a tool string and reduce friction between the tool string and a sidewall of a wellbore through which the tool string is conveyed, wherein the downhole tool comprises:

a first wheel comprising a first curved outer profile;

a second wheel comprising a second curved outer profile; and

a hump comprising a third curved outer profile, wherein the hump is disposed at least partially between the first wheel and the second wheel, wherein the first curved outer profile, the second curved outer profile, and the third curved outer profile collectively define a collective curved outer profile, and wherein, when the downhole tool is connected to the tool string:

the third curved outer profile extends circumferentially around a portion of the circumference of the tool string at a radial distance from the tool string;

the radial distance progressively decreases from a center of the hump to opposing ends of the hump;

the collective curved outer profile extends circumferentially around at least a portion of a circumference of the tool string; and

the collective curved outer profile has a geometric center that is offset from a central axis of the tool string.

18. A downhole tool operable to connect to a tool string and reduce friction between the tool string and a sidewall of a wellbore through which the tool string is conveyed, wherein the downhole tool comprises:

a first wheel comprising a first curved outer profile;

a second wheel comprising a second curved outer profile; and

a hump comprising a third curved outer profile, wherein the hump is disposed at least partially between the first wheel and the second wheel, wherein the first curved outer profile, the second curved outer profile, and the third curved outer profile collectively define a collective curved outer profile, and wherein, when the downhole tool is connected to the tool string:

the collective curved outer profile extends circumferentially around at least a portion of a circumference of the tool string;

the first curved outer profile extends circumferentially around a first portion of the circumference of the tool string;

the second curved outer profile extends circumferentially around a second portion of the circumference of the tool string;

the third curved outer profile extends circumferentially around a third portion of the circumference of the tool string; and

the collective curved outer profile has a geometric center that is offset from a central axis of the tool string.

19. The apparatus of claim 18 wherein the third curved outer profile extends continuously from the first curved outer profile to the second curved outer profile.

20. A method comprising:

connecting a downhole tool comprising a first wheel, a second wheel, and a hump to a tool string such that the first wheel, the second wheel, and the hump each extend away from the tool string and collectively define a curved outer profile that extends circumferentially around at least a portion of a circumference of the tool string and has a geometric center that is offset from a central axis of the tool string, wherein:

the first wheel defines a first curved outer profile portion;

the second wheel defines a second curved outer profile portion;

the hump defines a third curved outer profile portion;

the first curved outer profile portion, the second curved outer profile portion, and the third curved outer profile portion collectively form the curved outer profile; and

third curved outer profile extends continuously from the first curved outer profile to the second curved outer profile; and

conveying the connected downhole tool and tool string within a wellbore while:

the downhole tool reduces friction between the tool string and a sidewall of the wellbore; and

the weight of the tool string and the offset between the geometric center and the central axis causes a torque that urges rotation of the connected downhole tool and tool string within the wellbore toward a position in which the central axis is below the geometric center.

Assignments (2)
NUNC PRO TUNC ASSIGNMENT Recorded Feb 25, 2026
From: IMPACT SELECTOR INTERNATIONAL, LLC
To: WEATHERFORD TECHNOLOGY HOLDINGS, LLC
Reel/Frame 074956/0053 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Mar 10, 2021
From: HRADECKY, JASON ALLEN; SAVILLE, JOHN EDWARD
To: IMPACT SELECTOR INTERNATIONAL, LLC
Reel/Frame 055546/0467 →
Continuity (3)
Continuation 15574633
Provisional Application 62196229 · Jul 23, 2015
Related Publication 20220412173A1 · Dec 29, 2022