IP Library Granted Patent US 11,440,300
Granted Patent B2
US 11,440,300 · App. 17/253,872 · Granted Sep 13, 2022

Multilayer polyproylene film

Inventors: Markus Gahleitner (Linz, AT); Jingbo Wang (Linz, AT); Friedrich Berger (Linz, AT); Manfred Gruenberger (Linz, AU)
Assignee: BOREALIS AG
B32B27/08B32B27/302B32B27/32C08F210/06B29C48/022B29C48/08B29C48/21B29K2023/14B29K2105/0085B29K2105/0094B32B2250/03B32B2250/246B32B2270/00B32B2274/00B32B2307/31B32B2307/414B32B2307/546B32B2307/732B32B2439/40
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Quick Facts
Patent No.
US 11,440,300
App. No.
17/253,872
Granted
Sep 13, 2022
Kind
B2
Abstract

Multilayer film comprising at least a skin layer, a core layer and an inner layer, the skin layer comprising a homo polypropylene or a random propylene ethylene copolymer including up to 2.5 wt.-% units derived from ethylene, the homopolypropylene or the random propylene ethylene copolymer having a MFR2 (ISO1 133, 230° C.) of 2.0 to 20 g/10 min and a melting temperature (Tm) of above 148° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min; the core layer comprising a mixture obtainable by melt blending 20 to 100 wt.-% of a random heterophasic copolymer and 0 to 80 wt.-% of styrene based TPE, whereby the random heterophasic copolymer has a melting temperature (Tm) of 134° C.-148° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min and includes a propylene ethylene copolymer rubber; and whereby the styrene based TPE has a styrene content of from 5 to 20 wt.-%, and the inner layer comprising a random propylene ethylene copolymer having a melting temperature (Tm) from 132° C. to 144° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min, wherein the multilayer film is free of phthalic acid esters as well as decomposition products thereof.

Claims (61)

1. Multilayer film comprising

at least a skin layer, a core layer and an inner layer,

the skin layer comprising a homo polypropylene or a random propylene ethylene copolymer including up to 2.5 wt. % units derived from ethylene, the homo polypropylene or the random propylene ethylene copolymer having a MFR 2 (ISO1133, 230° C.) of 2.0 to 20 g/10 min and a melting temperature (Tm) of above 148° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min;

the core layer comprising a mixture obtainable by melt blending 20 to 100 wt. % of a random heterophasic copolymer and 0 to 80 wt. % of styrene based thermoplastic elastomer (TPE),

whereby the random heterophasic copolymer has a melting temperature (Tm) of 134° C. 148° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min and includes a propylene ethylene copolymer rubber; and

whereby the styrene based TPE has a styrene content of from 5 to 20 wt. %, and

the inner layer comprising a random propylene ethylene copolymer having a melting temperature (Tm) from 132° C. to 144° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min,

wherein the multilayer film is free of phthalic acid esters as well as decomposition products thereof.

2. Multilayer film according to claim 1 , whereby xylene cold soluble fraction (XCS) of the random heterophasic copolymer contributing to the core layer has an intrinsic viscosity of 1.0 to 2.0 dl/g (DIN ISO 1628/1, 10/1999; Decalin, 135° C.).

3. Multilayer film according to claim 1 , in which the random heterophasic copolymer of the core layer is a random heterophasic copolymer of propylene.

4. Multilayer film according to claim 1 , which has a total thickness of 150 to 250 micrometer determined according to ISO4593.

5. Multilayer film according to claim 1 , whereby the core layer has a thickness of 70 to 85% with respect to the thickness of the multilayer film.

6. Multilayer film according to claim 1 , whereby the thicknesses of the skin layer is 10 to 15% with respect to the total thickness of the multilayer film,

and whereby the thicknesses of the inner layer is 10 to 15% with respect to the total thickness of the multilayer film.

7. Multilayer film according to claim 1 , whereby:

the skin layer consists of the homo polypropylene or random propylene ethylene copolymer; and/or

the core layer consists of a mixture obtainable by melt blending 20 to 100 wt. % of a random heterophasic copolymer and 0 to 80 wt. % of styrene based TPE.

8. Multilayer film according to claim 1 , whereby:

the inner layer consists of the random propylene ethylene copolymer,

or

the inner layer consists of

a mixture obtainable by blending the random propylene ethylene copolymer and a propylene ethylene elastomer having an ethylene content of less than 20 wt. %;

or the inner layer consists of

a mixture obtainable by blending the random propylene ethylene copolymer and a styrene ethylene butylene styrene copolymer (SEBS).

9. Multilayer film according to claim 1 ,

whereby the propylene homopolymer of the skin layer has an MFR (230° C., 2.16 kg, ISO1133) of 4.0 to 13 g/10 min,

and/or

a melting temperature of above 162° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min,

and/or

a flexural modulus of above 1450 MPa when measured on injection molded specimens (23° C., 50% humidity, ISO 178),

or

the random propylene ethylene copolymer of the skin layer has,

an MFR (230° C., 2.16 kg, ISO1133) of 4.0 to 13 g/10 min,

an ethylene content of 0.5 to 2.2 wt. %

and/or,

a melting temperature of 152 to 155° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min,

and/or,

a flexural modulus of above 975 MPa when measured on injection molded specimens (23° C., 50% humidity, ISO 178).

10. Multilayer film according to according to claim 1 ,

whereby the random heterophasic copolymer having a melting temperature (Tm) of 134 to 148° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min contributing to the core layer has,

a MFR 2 of 3.0 to 7.0 g/10 min (ISO 1133, 230° C., 2.16 kg)

and/or

a total ethylene content of 7.0 to 14.0 wt. %

and/or

an amount of the xylene cold soluble fraction (XCS) in the range of 18.0 to 25.0 wt. %

and/or

an intrinsic viscosity of 1.0 to 1.6 dl/g (DIN ISO 1628/1, 10/1999; Decalin, 135° C.) of the xylene cold soluble fraction (XCS).

11. Multilayer film according to claim 1 ,

whereby the propylene ethylene copolymer of the inner layer having a melting temperature (Tm) from 132° C. to 144° C. measured by DSC according to ISO 11357-3:1999 and a scan rate of 10° C./min

has an ethylene content of 3.5 to 6.0 wt. %

and/or

has a melt flow rate of 6.0 to 13.0 g/10 min (230° C., 2.16 kg, ISO1133),

and/or

a flexural modulus of from 600 to 900 MPa when measured on injection molded specimens (23° C., 50% humidity, ISO 178).

12. Multilayer film according to claim 1 ,

whereby the core layer comprises a mixture obtainable by melt blending 40 to 91 wt. % of a random heterophasic copolymer and 9 to 60 wt. % of styrene based TPE.

13. Multilayer film according to claim 1 ,

whereby the core layer comprises a mixture obtainable by melt blending 45 to 65 wt. % of a random heterophasic copolymer and 35 to 55 wt. % of styrene based TPE.

14. Pouches made from the multilayer film as defined in claim 1 .

15. Process for preparing a film according to claim 1 , comprising:

extruding on a multilayer cast film line the components forming the skin layer, the core layer and the inner layer of claim 1 .

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2021
From: GAHLEITNER, MARKUS; WANG, JINGBO; BERGER, FRIEDRICH; GRUENBERGER, MANFRED
To: BOREALIS AG
Reel/Frame 057222/0446 →
Priority Claims (1)
EP 18184920 · Jul 23, 2018 · regional
Continuity (1)
Related Publication 20210362479A1 · Nov 25, 2021