IP Library Granted Patent US 11,366,398
Granted Patent B2
US 11,366,398 · App. 17/254,357 · Granted Jun 21, 2022

Time-domain optical metrology and inspection of semiconductor devices

Inventors: Gilad Barak (Rehovot, IL); Michael Chemama (Rehovot, IL); Smadar Ferber (Rehovot, IL); Yanir Hainick (Rehovot, IL); Boris Levant (Rehovot, IL); Ze'Ev Lindenfeld (Rehovot, IL); Dror Shafir (Rehovot, IL); Yuri Shirman (Rehovot, IL); Elad Schleifer (Rehovot, IL)
Assignee: NOVA LTD
G03F7/70625G01B11/0625G01B2210/56
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Quick Facts
Patent No.
US 11,366,398
App. No.
17/254,357
Granted
Jun 21, 2022
Kind
B2
Abstract

Semiconductor device metrology including creating a time-domain representation of wavelength-domain measurement data of light reflected by a patterned structure of a semiconductor device, selecting an earlier-in-time portion of the time-domain representation that excludes a later-in-time portion of the time-domain representation, and determining one or more measurements of one or more parameters of interest of the patterned structure by performing model-based processing using the earlier-in-time portion of the time-domain representation.

Claims (38)

1. A method for semiconductor device metrology, the method comprising:

creating a time-domain representation of wavelength-domain measurement data of light reflected by a patterned structure of a semiconductor device;

selecting an earlier-in-time portion of the time-domain representation that excludes a later-in-time portion of the time-domain representation; and

determining one or more measurements of one or more parameters of interest of the patterned structure by performing model fitting using a predefined model of the patterned structure to determine a set of theoretical measurements of the patterned structure that would result in a theoretical time-domain representation of wavelength-domain measurement data of light expected to be reflected by the patterned structure given the set of theoretical measurements, where the theoretical time-domain representation is substantially identical, within predefined tolerances, to the earlier-in-time portion of the time-domain representation.

2. The method according to claim 1 wherein the predefined model models one or more upper layers of the patterned structure corresponding to the earlier-in-time portion of the time-domain representation.

3. The method according to claim 2 wherein the predefined model models the one or more upper layers of the patterned structure excluding all other layers of the patterned structure.

4. The method according to claim 1 wherein the wavelength-domain measurement data include spectral amplitude and spectral phase, and wherein the creating comprises creating the time-domain representation using both the spectral amplitude and the spectral phase.

5. A method for semiconductor device metrology, the method comprising:

creating a time-domain representation of wavelength-domain measurement data of light reflected by a patterned structure of a semiconductor device;

selecting an earlier-in-time portion of the time-domain representation that excludes a later-in-time portion of the time-domain representation;

transforming the selected earlier-in-time portion of the time-domain representation into time-filtered wavelength-domain measurement data; and

determining one or more measurements of one or more parameters of interest of the patterned structure by performing model fitting using a predefined model of the patterned structure to determine a set of theoretical measurements of the patterned structure that would result in a theoretical wavelength-domain measurement data of light expected to be reflected by the patterned structure given the set of theoretical measurements, where the theoretical wavelength-domain representation is substantially identical, within predefined tolerances, to the time-filtered wavelength-domain measurement data.

6. The method according to claim 5 wherein the predefined model models one or more upper layers of the patterned structure corresponding to the time-filtered wavelength-domain measurement data.

7. The method according to claim 6 wherein the predefined model models the one or more upper layers of the patterned structure excluding all other layers of the patterned structure.

8. The method according to claim 5 wherein the wavelength-domain measurement data include spectral amplitude and spectral phase, and wherein the creating comprises creating the time-domain representation using both the spectral amplitude and the spectral phase.

9. A system for semiconductor device metrology, the system comprising:

a spectrum processing unit configured to

create a time-domain representation of wavelength-domain measurement data of light reflected by a patterned structure of a semiconductor device, and

select an earlier-in-time portion of the time-domain representation that excludes a later-in-time portion of the time-domain representation; and

a metrology unit configured to determine one or more measurements of one or more parameters of interest of the patterned structure by performing model fitting using a predefined model of the patterned structure to determine a set of theoretical measurements of the patterned structure that would result in a theoretical time-domain representation of wavelength-domain measurement data of light expected to be reflected by the patterned structure given the set of theoretical measurements, where the theoretical time-domain representation is substantially identical, within predefined tolerances, to the earlier-in-time portion of the time-domain representation,

wherein the spectrum processing unit and the metrology unit are implemented in any of

a) computer hardware, and

b) computer software embodied in a non-transitory, computer-readable medium.

10. The system according to claim 9 wherein the predefined model models one or more upper layers of the patterned structure corresponding to the earlier-in-time portion of the time-domain representation.

11. The system according to claim 10 wherein the predefined model models the one or more upper layers of the patterned structure excluding all other layers of the patterned structure.

12. The system according to claim 9 wherein the wavelength-domain measurement data include spectral amplitude and spectral phase, and wherein the spectrum processing unit is configured to create the time-domain representation using both the spectral amplitude and the spectral phase.

13. A system for semiconductor device metrology, the system comprising:

a spectrum processing unit configured to

create a time-domain representation of wavelength-domain measurement data of light reflected by a patterned structure of a semiconductor device,

select an earlier-in-time portion of the time-domain representation that excludes a later-in-time portion of the time-domain representation, and

transform the selected earlier-in-time portion of the time-domain representation into time-filtered wavelength-domain measurement data; and

a metrology unit configured to determine one or more measurements of one or more parameters of interest of the patterned structure by performing model fitting using a predefined model of the patterned structure to determine a set of theoretical measurements of the patterned structure that would result in a theoretical wavelength-domain measurement data of light expected to be reflected by the patterned structure given the set of theoretical measurements, where the theoretical wavelength-domain representation is substantially identical, within predefined tolerances, to the time-filtered wavelength-domain measurement data,

wherein the spectrum processing unit and the metrology unit are implemented in any of

a) computer hardware, and

b) computer software embodied in a non-transitory, computer-readable medium.

14. The system according to claim 13 wherein the predefined model models one or more upper layers of the patterned structure corresponding to the time-filtered wavelength-domain measurement data.

15. The system according to claim 14 wherein the predefined model models the one or more upper layers of the patterned structure excluding all other layers of the patterned structure.

16. The system according to claim 13 wherein the wavelength-domain measurement data include spectral amplitude and spectral phase, and wherein the spectrum processing unit is configured to create the time-domain representation using both the spectral amplitude and the spectral phase.

Assignments (2)
CHANGE OF NAME Recorded Jul 28, 2021
From: NOVA MEASURING INSTRUMENTS LTD.
To: NOVA LTD.
Reel/Frame 056999/0604 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 12, 2021
From: BARAK, GILAD; CHEMAMA, MICHAEL; HAINICK, YAIR; LEVANT, BORIS; SHIRMAN, YURI; SCHLEIFER, ELAD
To: NOVA MEASURING INSTRUMENTS LTD.
Reel/Frame 055887/0130 →
Continuity (3)
Provisional Application 62862085 · Jun 16, 2019
Provisional Application 62699788 · Jul 18, 2018
Related Publication 20210247699A1 · Aug 12, 2021