IP Library Granted Patent US 11,912,463
Granted Patent B2
US 11,912,463 · App. 17/254,665 · Granted Feb 27, 2024

Container with nestable structure

Inventor: Frano Luburic (Costa Mesa, CA)
Assignee: BWAY Corporation
B65D21/0233B65D25/2897
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Quick Facts
Patent No.
US 11,912,463
App. No.
17/254,665
Granted
Feb 27, 2024
Kind
B2
Abstract

In one or more embodiments, the exemplary containers described herein include a corner structure that can facilitate stacking while limiting reliance on satellite rings. For example, in certain embodiments, a container includes a step-like corner structure with a series of stackable portions. Thus, in these embodiments, more containers can be stacked together in a smaller space, such that shipping and manufacturing processes are more efficient and less costly than with traditional containers.

Claims (64)

1. A container comprising:

a bottom comprising a bottom surface and a bottom perimeter, the bottom perimeter at a first distance from a central axis of the bottom surface;

a sidewall surface extending upwardly from the bottom perimeter at the first distance from the central axis of the bottom surface to a container bead at a second distance from the central axis of the bottom surface, the sidewall surface being located on an exterior of the container and being substantially flat; and

a corner structure extending from the bottom perimeter to an upper portion of the container and comprising:

one or more corner structure surfaces;

a first side edge along a first side of the corner structure, the first edge substantially parallel to the sidewall surface;

a second side edge along a second side of the corner structure, the second edge substantially parallel to the sidewall surface;

a first step surface extending from the sidewall surface inwardly to a first corner structure surface of the one or more corner structure surfaces, the first step surface substantially parallel to the bottom surface;

a second step surface extending from the first corner structure surface inwardly to a second corner structure surface of the one or more corner structure surfaces, the second step surface substantially parallel to the bottom surface; and

one or more ribs extending along an external surface of the corner structure, wherein one of the one or more ribs extends vertically between the first step surface and the second step surface, the one of the one or more ribs extending to a lowermost height that is less than a height of both the first step surface and the second step surface such that the one of the one or more ribs comprises a corner rib overhang along a bottom edge of the corner structure, the bottom edge defining a lowermost height of the corner structure, wherein all heights are determined relative to the bottom surface of the bottom of the container.

2. The container of claim 1 further comprising one or more interior ribs located on an interior surface of the corner structure and within an interior of the container.

3. The container of claim 1 , wherein the corner structure further comprises one or more corner structure surfaces along the first edge and the second edge.

4. The container of claim 3 , wherein a distance between the first edge and second edge is constant along the corner structure.

5. The container of claim 3 , wherein a distance between the first edge and second edge varies throughout the corner structure.

6. The container of claim 3 , wherein the sidewall surface slopes inwardly to the one or more corner structure surfaces along the first edge and the second edge.

7. The container of claim 1 , wherein an exterior edge of the first step comprises a first radius.

8. The container of claim 7 , wherein an exterior edge of the second step comprises a second radius.

9. The container of claim 8 , wherein the first and second radius are the same radius.

10. The container of claim 1 , wherein the bottom surface is substantially rectangular.

11. The container of claim 1 , wherein:

the corner structure is a first corner structure,

the container further comprises a second corner structure, and

the sidewall surface extends from an edge of the first corner structure to an edge of the second corner structure.

12. A container comprising:

a bottom perimeter;

a top container edge;

a sidewall located between the bottom perimeter and the top container edge, the sidewall having an exterior surface that is substantially smooth; and

a corner structure extending from the bottom perimeter to an upper portion of the container and comprising:

one or more corner structure surfaces;

a first edge along a first side of the corner structure, the first edge substantially parallel to a sidewall surface, the sidewall surface extending upwardly from the bottom perimeter to the top container edge;

a second edge along a second side of the corner structure, the second edge substantially parallel to the sidewall surface;

a first step surface extending from the sidewall surface inwardly to a first corner structure surface of the one or more corner structure surfaces, the first step surface substantially perpendicular to the first step surface;

a second step surface extending from the first corner structure surface inwardly to a second corner structure surface of the one or more corner structure surfaces, the second step surface substantially perpendicular to the second step surface; and

one or more ribs extending along an external surface of the corner structure, wherein one of the one or more ribs extends vertically between the first step surface and the second step surface, the one of the one or more ribs extending to a lowermost height that is less than a height of both the first step surface and the second step surface such that the one of the one or more ribs comprises a corner rib overhang along a bottom edge of the corner structure, the bottom edge defining a lowermost height of the corner structure, wherein all heights are determined relative the bottom surface of the bottom of the container.

13. The container of claim 12 further comprising one or more interior ribs located on an interior surface of the corner structure and within an interior of the container.

14. The container of claim 12 , wherein the one or more ribs extend along the first step surface.

15. The container of claim 12 , wherein the corner structure further comprises one or more corner structure surfaces along the first edge and the second edge.

16. The container of claim 15 , wherein a distance between the first edge and second edge is constant along the corner structure.

17. The container of claim 15 , wherein a distance between the first edge and second edge varies throughout the corner structure.

18. The container of claim 15 , wherein the sidewall surface slopes inwardly to the one or more corner structure surfaces along the first edge and the second edge.

19. The container of claim 12 , wherein an exterior edge of the first step comprises a first radius.

20. The container of claim 19 , wherein an exterior edge of the second step comprises a second radius.

21. The container of claim 20 , wherein the first and second radius are the same radius.

22. The container of claim 12 , wherein the bottom surface is substantially rectangular.

23. The container of claim 12 , wherein the upper portion of the container comprises at least two satellite rings circumscribing an exterior perimeter of the container, and further wherein the one or more ribs extend vertically between the at least two satellite rings.

24. A container comprising:

an interior bottom perimeter;

a top container edge;

a first sidewall section extending from the interior bottom perimeter to the top container edge, the first sidewall section having an exterior surface that is substantially smooth;

a second sidewall section extending from the interior bottom perimeter to the top container edge; and

two or more steps bisecting the first sidewall section and the second sidewall section, each of the two or more steps comprising:

a first step surface at least partially defined by a first internal edge and a first external edge, the first step surface being located at a first height;

a second step surface at least partially defined by a second internal edge and second external edge, the second step surface being located at a second height that is less than the first height, wherein (i) each of the first and second step surfaces extends from the first sidewall section to the second sidewall section and (ii) all heights are determined relative to a height of the interior bottom perimeter; and

one or more ribs extending vertically along an external surface of a corner of the container, wherein one of the one or more ribs extends vertically from a location above one of the first or second step surfaces to a lowermost height that is less than the corresponding height of the one of the first or second step surfaces such that the one of the one or more ribs comprises a corner rib overhang across the first external edge or the second external edge.

25. The container of claim 24 , wherein:

the first step surface extends a first distance from the first sidewall section to the second sidewall section; and

the second step surface extends a second distance from the first sidewall section to the second sidewall section.

26. The container of claim 25 , wherein the first distance and the second distance are different distances.

27. The container of claim 25 , wherein the first edge of the first step comprises a first radius.

28. The container of claim 27 , wherein the first edge of the second step comprises a second radius.

29. The container of claim 28 , wherein the first and second radius are the same radius.

30. The container of claim 24 , wherein the interior bottom perimeter is substantially rectangular.

31. The container of claim 1 , wherein the upper portion of the container comprises at least two satellite rings circumscribing an exterior perimeter of the container, and further wherein the one or more ribs extend vertically between the at least two satellite rings.

32. The container of claim 24 , wherein each of the two or more steps is recessed inward toward an interior of the container, relative the first sidewall section and the second sidewall section.

Assignments (10)
CORRECTIVE ASSIGNMENT TO CORRECT THE PATENT NUMBERS 12459687 AND 12234058 INCORRECTLY ENTERED AS APPLICATION NUMBERS PREVIOUSLY RECORDED ON REEL 73721 FRAME 84. ASSIGNOR(S) HEREBY CONFIRMS THE SECURITY INTEREST. Recorded Mar 19, 2026
From: BWAY CORPORATION; INDUSTRIAL CONTAINER SERVICES, LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 075355/0295 →
SECURITY INTEREST Recorded Nov 26, 2025
From: BWAY CORPORATION; INDUSTRIAL CONTAINER SERVICES, LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 073721/0058 →
SECURITY INTEREST Recorded Nov 26, 2025
From: BWAY CORPORATION; INDUSTRIAL CONTAINER SERVICES, LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 073721/0084 →
RELEASE OF SECURITY INTEREST Recorded Nov 26, 2025
From: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A.
To: BWAY CORPORATION; ROPAK CORPORATION; MAUSER USA, LLC
Reel/Frame 073640/0494 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 18, 2024
From: LUBURIC, FRANO
To: BWAY CORPORATION
Reel/Frame 068935/0189 →
SECURITY INTEREST Recorded Apr 22, 2024
From: BWAY CORPORATION; MAUSER USA, LLC; ROPAK CORPORATION
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 067177/0922 →
SECURITY INTEREST Recorded Feb 16, 2023
From: BWAY CORPORATION
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 062715/0575 →
SECURITY AGREEMENT Recorded Feb 14, 2023
From: BWAY CORPORATION; ROPAK CORPORATION; MAUSER USA, LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 062746/0937 →
SECURITY AGREEMENT (NOTES) Recorded Feb 13, 2023
From: BWAY CORPORATION; ROPAK CORPORATION; MAUSER USA, LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 062714/0705 →
SECURITY AGREEMENT Recorded Feb 10, 2023
From: BWAY CORPORATION; ROPAK CORPORATION; MAUSER USA, LLC
To: BANK OF AMERICA, N.A., AS COLLATERAL AGENT
Reel/Frame 062700/0852 →