IP Library Granted Patent US 12,371,646
Granted Patent B2
US 12,371,646 · App. 17/254,853 · Granted Jul 29, 2025

Bioreactor for RNA in vitro transcription

Inventors: Benyamin Yazdan Panah (Tübingen, DE); Tilmann Roos (Tübingen, DE); Martin Kunze (Tübingen, DE); Felix Bertsch (Tübingen, DE); Aniela Wochner (Tübingen, DE); Michael Rauen (Tübingen, DE); Philipp Hoffmann (Tübingen, DE)
Assignees: CureVac Manufacturing GmbH; Tesla Automation GmbH
C12M21/18B01F33/451B01F35/5312B01F35/92C12M27/02C12M41/48C12N15/1013C12P19/34B01F2035/98B01F2035/99B01F2101/22
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Quick Facts
Patent No.
US 12,371,646
App. No.
17/254,853
Granted
Jul 29, 2025
Kind
B2
Abstract

The present invention relates to a bioreactor for RNA in vitro transcription, a method for RNA in vitro transcription, a module for transcribing DNA into RNA and an automated apparatus for RNA manufacturing. Further, the use of a bioreactor for RNA in vitro transcription as described herein is part of the present invention. The present invention relates to an RNA in vitro transcription reactor designed to be operable in an automated manner under GMP-compliant conditions. In particular, said RNA in vitro transcription reactor allows repetitive use of DNA template for various RNA in vitro transcription reactions. Further, the invention relates to an apparatus for RNA manufacturing comprising (a) a module for template DNA synthesis, (b) a module for transcribing DNA into RNA comprising said RNA in vitro transcription reactor, and, optionally, (c) a module for RNA formulation.

Claims (21)

1. A bioreactor ( 1 ) for RNA in vitro transcription comprising:

(a) a reaction vessel ( 2 ) comprising magnetic particles, DNA templates, a DNA immobilization buffer, DNA magnetic particles and an in vitro transcription (IVT) master mix, said IVT master mix comprising ribonucleoside triphosphates and DNA dependent RNA polymerase,

wherein the DNA magnetic particles are DNA templates immobilized on the magnetic particles, and

(b) a magnet unit ( 3 ) positioned at the reaction vessel,

wherein the magnet unit is configured to capture or to introduce a movement of the magnetic particles and the DNA magnetic particles,

wherein the magnet unit ( 3 ) comprises a magnetic ring ( 31 ), and wherein the magnetic ring ( 31 ) is designed to surround the reaction vessel ( 2 ), wherein:

the magnet unit ( 3 ) is a permanent magnet or an electromagnet movable in a longitudinal direction ( 362 ) along a longitudinal axis of the reaction vessel ( 2 ) and/or a transversal direction ( 363 ) towards and apart from the reaction vessel ( 2 );

the magnet unit ( 3 ) is configured to rotate around the longitudinal axis of the reaction vessel ( 2 ), and wherein a rotation direction of the magnet unit ( 3 ) is switchable during mixing; and

the magnet unit ( 3 ) further comprises a first driving means ( 36 ) configured to rotate the magnetic ring ( 31 ) and a second driving means ( 37 ) configured to move the magnetic ring ( 31 ) in the vertical direction.

2. The bioreactor ( 1 ) according to claim 1 , wherein an inner surface of the reaction vessel ( 2 ) has an ellipsoid, an oval inner geometry or an egg-shape inner geometry.

3. The bioreactor ( 1 ) according to claim 1 , wherein an inner surface of the reaction vessel ( 2 ) has a shape without edges.

4. The bioreactor ( 1 ) according to claim 1 , wherein the movement of the magnetic particles and the DNA magnetic particles is configured to avoid sedimentation of the particles and to keep the magnetic particles free-floating.

5. The bioreactor ( 1 ) according to claim 1 , wherein the magnet unit ( 3 ) is an array of electromagnets positioned on or in proximity to an outer surface of the reaction vessel.

6. The bioreactor ( 1 ) according to claim 1 , wherein the magnet unit ( 3 ) is an electromagnet and at least an induction coil or a pair of Helmholtz coils movable in a longitudinal direction ( 110 ) along a longitudinal axis of the reaction vessel ( 2 ) and rotatable ( 111 ) around a vertical axis of the reaction vessel ( 2 ).

7. The bioreactor ( 1 ) according to claim 1 , wherein the magnetic ring ( 31 ) comprises at least a first rod ( 320 ) and a second rod ( 322 ) extending from an inner circumference ( 34 ) of the magnetic ring ( 31 ) to a centre ( 33 ) of the magnetic ring ( 31 ), so that free ends ( 321 , 323 ) of the first and second rod ( 320 , 322 ) face each other.

8. The bioreactor ( 1 ) according to claim 7 , wherein the free end ( 321 ) of first rod ( 320 ) comprises a magnet with an N pole and the free end ( 323 ) of the second rod ( 322 ) comprises a magnet with an S pole.

9. The bioreactor ( 1 ) according to claim 1 , wherein the magnetic ring ( 31 ) comprises a plurality of rods ( 320 , 322 ), wherein the plurality of the rods ( 320 , 322 ) extend from an inner circumference ( 34 ) of the magnetic ring ( 31 ) to a centre ( 33 ) of the magnetic ring ( 31 ) and are arranged in a star shape evenly spaced apart from each other, and wherein a magnet with an N pole and a magnet with an S pole are arranged alternately at a free end of each rod.

10. The bioreactor ( 1 ) according to claim 9 , wherein the magnetic ring ( 31 ) and the rods ( 320 , 322 ) are configured to form a laminated stack for shielding periphery components from a magnet field.

11. The bioreactor ( 1 ) according to claim 1 , wherein the magnetic ring ( 31 ) comprises a plurality of guide plates ( 350 ) extending from an inner circumference ( 34 ) of the magnetic ring ( 31 ) to a centre of the magnetic ring ( 31 ), and wherein each guide plate ( 350 ) comprises an electric coil ( 351 ) configured for generating a magnetic field.

12. The bioreactor ( 1 ) according to claim 1 , wherein the magnetic ring ( 31 ) is arranged in a housing ( 352 ) having cooling means.

13. The bioreactor ( 1 ) according to claim 1 , wherein a temperature element ( 5 ) is positioned between an inner surface ( 21 ) and an outer surface ( 23 ) of the reaction vessel ( 2 ) for adjusting a temperature of the reaction vessel ( 2 ), and wherein the temperature element ( 5 ) comprises a heat exchange channel ( 51 ) at least partially helically surrounding the reaction vessel ( 2 ) in a radial direction of the reaction vessel ( 2 ).

Assignments (4)
MERGER AND CHANGE OF NAME Recorded Nov 7, 2024
From: CUREVAC RNA PRINTER GMBH; CUREVAC MANUFACTURING GMBH
To: CUREVAC MANUFACTURING GMBH
Reel/Frame 069313/0807 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2022
From: CUREVAC AG
To: CUREVAC RNA PRINTER GMBH
Reel/Frame 062048/0559 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2021
From: YAZDAN PANAH, BENYAMIN; ROOS, TILMANN; KUNZE, MARTIN; BERTSCH, FELIX; WOCHNER, ANIELA
To: CUREVAC AG
Reel/Frame 057543/0297 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2021
From: RAUEN, MICHAEL; HOFFMANN, PHILIPP
To: TESLA AUTOMATION GMBH
Reel/Frame 057543/0578 →
Priority Claims (1)
WO PCT/EP2018/067504 · Jun 28, 2018 · international
Continuity (1)
Related Publication 20210261897A1 · Aug 26, 2021
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