IP Library Patent Application 17258896
Patent Application
App. No. 17/258,896

METHOD OF CONTROLLING SCALE IN AQUEOUS SYSTEMS

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Patent No.
US None
App. No.
17/258,896
Abstract

A method of inhibiting scale in an industrial water system includes the steps of dosing the industrial water system with a water treatment polymer comprising at least 10 mol % of carboxylic acid monomer and a quaternized naphthalimide fluorescent monomer as disclosed herein, and then monitoring the fluorescence of the water system. The polymers are also useful for flocculation and coagulation in wastewater treatment.

Claims (94)

1 . A water treatment polymer formed from a polymerization mixture comprising:

(i) at least one water-soluble carboxylic acid monomer, or salt or anhydride thereof, present in an amount of 10-99.999 mol % based on 100 mol % of the polymer;

(ii) at least one quarternized naphthalimide fluorescent monomer comprising either (a) Structure (I) comprising less than 8 mol %, based on 100 mol % of total Structure (I), of Structure (III) or (b) Structure (II) comprising less than 8 mol %, based on 100 mol % of Structure (II), of Structure (VI), wherein:

Structure (I) is:

wherein

R 4 and R 41 are independently selected from H, hydroxy, alkoxy, aryloxy, arylalkoxy, alkylaryloxy, (meth)allyloxy, vinylbenzyloxy, heteroaryl, —NO 2 , C 1 -C 4 alk-O—(CHR 5 CH 2 O—) n , —CO 2 H or a salt thereof, —SO 3 H or a salt thereof, —PO 3 H 2 or a salt thereof, -alkylene-CO 2 H or a salt thereof, -alkylene-SO 3 H or a salt thereof, and -alkylene-PO 3 H 2 or a salt thereof;

n=1-10;

R 1 and R 2 are independently C 1 -C 4 alkyl;

R 3 is selected from (meth)allyl, (meth)acryl, 2-hydroxy-3-(meth)allyloxypropyl, 1-hydroxy-3-(meth)allyloxypropyl, 2-(hydroxy)-3-(ethoxy)-propyl, 3-(allyloxy)-2-(3-(allyloxy)-2-hydroxypropoxy)-propyl, vinylbenzyl, 3-(meth)acrylamidopropyl, and 2-(meth)acryloyloxy ethyl, or alkyl;

R 5 is selected from H and C 1 -C 4 alkyl;

A is selected from the group consisting of alkyl, alkoxyalkyl, alkylamidoalkyl, arylalkyl or nonexistent; with the proviso that when A is nonexistent, B is nitrogen and B is bonded directly to the imide nitrogen;

B is sulfur or nitrogen with the proviso that when B is sulfur only one of R 1 or R 2 is present; and

X − is an anionic counter ion;

Structure (II) is:

wherein

m=1-10;

R 7 and R 8 and R 9 are each independently an alkyl and may be the same or different;

R 6 is selected from the group consisting of vinyl, alkenyl, and (meth)allyl;

D is oxygen or nonexistent, with the proviso that when D is nonexistent, (CH 2 ) m is bonded directly to a carbon on the ring; and

X − is an anionic counter ion;

Structure (III) is:

wherein A, B, R 1 , R 2 , R 4 , and R 41 are as defined above; and

Structure (VI) is:

wherein D, m, R 7 -R 9 , and X − are as defined above and R 66 is H or alkyl;

said quaternized naphthalimide fluorescent monomer being present in said water treatment polymer in an amount of 0.001-10 mol % based on 100 mol % of the water treatment polymer; and

said quaternized napthalimide fluorescent monomer being incorporated into said water treatment polymer to an extent equal to or greater than 90%.

2 . The polymer of claim 1 , wherein the polymerization mixture includes at least one monomer of Structure (I), wherein R 4 is alkoxy selected from methoxy, ethoxy, propyloxy, isopropyloxy, n-butoxy, isobutoxy, and tert-butoxy or hydroxy, and R 41 is H and R 3 is selected from (meth)allyl, (meth)acryl, 2-hydroxy-3-(meth)allyloxypropyl, 1-hydroxy-3-(meth)allyloxypropyl, 2-(hydroxy)-3-(ethoxy)-propyl, 3-(allyloxy)-2-(3-(allyloxy)-2-hydroxypropoxy)-propyl, vinylbenzyl, 3-(meth)acrylamidopropyl, and 2-(meth)acryloyloxy ethyl.

3 . The polymer according to claim 1 , wherein the polymerization mixture includes at least one monomer of Structure (I), wherein R 4 and R 41 are both other than H.

4 . The polymer of claim 1 , wherein the polymerization mixture includes at least one monomer of Structure (I) wherein R 4 and R 41 are both alkoxy.

5 . The polymer of claim 1 , wherein the polymerization mixture includes (a) N-(3-dimethylaminopropyl)-4-methoxy-1,8-naphthalimide, 1 or 2-hydroxy-3-(meth)allyloxypropyl quaternary salt comprising less than 5 mol % of (b)N-(3-dimethylaminopropyl)-4-methoxy-1,8-naphthalimide, based on 100 mol % of (a).

6 . The polymer of claim 5 , wherein (a) is incorporated into the polymer to the extent of at least 98%.

7 . The polymer of claim 1 , wherein the polymerization mixture includes at least one monomer of Structure (II).

8 . A method of controlling scale in a water system, the method comprising the steps of:

(a) dosing the water system with a water treatment polymer according to claim 1 ; and

(b) monitoring the fluorescent signal emitted from said industrial water system.

9 . A process of preparing the water treatment polymer according to claim 1 , the process comprising the following steps:

(a) polymerizing a polymerization mixture comprising:

(i) at least one water-soluble carboxylic acid monomer, or salt or anhydride thereof, present in an amount of 10-99.999 mol % based on 100 mol % of the polymer;

(ii) at least one quarternized naphthalimide fluorescent monomer of either (a) Structure (I) comprising less than 8 mol %, based on 100 mol % of Structure (I), of Structure (III) or (b) Structure (II) comprising less than 8 mol %, based on 100 mol % of Structure (II), of Structure (VI); and

(b) ensuring the fluorescent monomer is incorporated into the water treatment polymer to an extent equal to or greater than 90%.

10 . A fluorescent monomer suitable for use in the process of claim 9 , said monomer comprising either (a) Structure (I) comprising less than 8 mol %, based on 100 mol % of total naphthalimide fluorescent monomer, of Structure (III) or (b) Structure (II) comprising less than 8 mol %, based on 100 mol % of total naphthalimide fluorescent monomer, of Structure (VI), wherein:

Structure (I) is:

wherein

R 4 and R 41 are independently selected from H, hydroxy, alkoxy, aryloxy, arylalkoxy, alkylaryloxy, (meth)allyloxy, vinylbenzyloxy, heteroaryl, —NO 2 , C 1 -C 4 alk-O—(CHR 5 CH 2 O—) n , —CO 2 H or a salt thereof, —SO 3 H or a salt thereof, —PO 3 H 2 or a salt thereof, -alkylene-CO 2 H or a salt thereof, -alkylene-SO 3 H or a salt thereof, and -alkylene-PO 3 H 2 or a salt thereof;

n=1-10;

R 1 and R 2 are independently C 1 -C 4 alkyl;

R 3 is selected from (meth)allyl, (meth)acryl, 2-hydroxy-3-(meth)allyloxypropyl, 1-hydroxy-3-(meth)allyloxypropyl, 2-(hydroxy)-3-(ethoxy)-propyl, 3-(allyloxy)-2-(3-(allyloxy)-2-hydroxypropoxy)-propyl, vinylbenzyl, 3-(meth)acrylamidopropyl, and 2-(meth)acryloyloxy ethyl, or alkyl;

R 5 is selected from H and C 1 -C 4 alkyl;

A is selected from the group consisting of alkyl, alkoxyalkyl, alkylamidoalkyl, arylalkyl or nonexistent; with the proviso that when A is nonexistent, B is nitrogen and B is bonded directly to the imide nitrogen;

B is sulfur or nitrogen with the proviso that when B is sulfur only one of R 1 or R 2 is present; and

X − is an anionic counter ion;

Structure (II) is:

wherein

m=1-10;

R 7 and R 8 and R 9 are each independently an alkyl and may be the same or different;

R 6 is selected from the group consisting of vinyl, alkenyl, and (meth)allyl;

D is oxygen or nonexistent, with the proviso that when D is nonexistent, (CH 2 ) m is bonded directly to a carbon on the ring; and

X − is an anionic counter ion;

Structure (III) is:

wherein A, B, R 1 , R 2 , R 4 , and R 41 are as defined above; and

Structure (VI) is:

wherein D, m, R 7 -R 9 , and X − are as defined above and R 66 is H or alkyl.

11 . The monomer of claim 10 , which contains Structure (I) and less than 8 mol %, based on 100 mol % of total naphthalimide fluorescent monomer, of compounds of Structure (III).

12 . The monomer of claim 11 , which is (a)N-(3-dimethylaminopropyl)-4-methoxy-1,8-naphthalimide, 1 or 2-hydroxy-3-(meth)allyloxypropyl quaternary salt comprising less than 5 mol % of (b)N-(3-dimethylaminopropyl)-4-methoxy-1,8-naphthalimide, based on 100 mol % of (a).

13 . A fluorescent monomer suitable for use in the process of claim 9 , said monomer comprising Structure (I):

wherein

R 4 and R 41 are independently selected from H, hydroxy, and C 1 -C 4 alk-O—(CHR 5 CH 2 O) n with the proviso R 4 and R 41 are not both H; or R 4 and R 41 are both alkoxy;

n=1-10;

R 1 and R 2 are independently C 1 -C 4 alkyl;

R 3 is selected from (meth)allyl, (meth)acryl, 2-hydroxy-3-(meth)allyloxypropyl, 1-hydroxy-3-(meth)allyloxypropyl, 2-(hydroxy)-3-(ethoxy)-propyl, 3-(allyloxy)-2-(3-(allyloxy)-2-hydroxypropoxy)-propyl, vinylbenzyl, 3-(meth)acrylamidopropyl, and 2-(meth)acryloyloxy ethyl;

R 5 is selected from H and C 1 -C 4 alkyl;

A is selected from the group consisting of alkyl, alkoxyalkyl, alkylamidoalkyl, arylalkyl or nonexistent; with the proviso that when A is nonexistent, B is nitrogen and B is bonded directly to the imide nitrogen;

B is sulfur or nitrogen with the proviso that when B is sulfur only one of R 1 or R 2 is present; and

X − is an anionic counter ion.

14 . The monomer of claim 13 , which is N-(3-dimethylaminopropyl)-4-hydroxy-1,8-naphthalimide, 1 or 2-hydroxy-3-(meth)allyloxypropyl quaternary salt.

15 . The monomer of claim 13 , wherein R 4 and R 41 are both alkoxy.

16 . The monomer of claim 13 , which is a mixture of two monomers of Structure (I), a first wherein R 4 is alkoxy and R 41 is H and a second wherein R 4 and R 41 are both alkoxy.

17 . A polymer prepared by polymerizing the monomer of claim 10 with other monomers.

18 . The polymer according to claim 17 , wherein the other monomers are selected from the group consisting of cationic, anionic, and/or nonionic monomers.

19 . The polymer according to claim 17 , wherein the fluorescent monomer is incorporated into the polymer to an extent equal to or greater than 90%.

20 . A method for coagulation or flocculation in a water treatment system, the method comprising the steps of:

(a) dosing the water system with the water treatment polymer according to claim 1 ; and

(b) monitoring the fluorescent signal emitted from the water treatment system.

21 . A method for determining whether a given location has been cleaned comprising the steps of:

(a) applying the water treatment polymer according to claim 1 to the location;

(b) cleaning the location at least once; and

(c) attempting to detect the presence of the fluorescent naphthalimide derivative remaining at the location after said cleaning, which, presence, if detected, indicates that additional cleaning is needed.

22 . A method for coagulation or flocculation in a water treatment system, the method comprising the steps of:

(a) dosing the water system with the water treatment polymer according to claim 17 ; and

(b) monitoring the fluorescent signal emitted from the water treatment system.

23 . A method for determining whether a given location has been cleaned comprising the steps of:

(a) applying the water treatment polymer according to claim 17 to the location;

(b) cleaning the location at least once; and

(c) attempting to detect the presence of the fluorescent naphthalimide derivative remaining at the location after said cleaning, which, presence, if detected, indicates that additional cleaning is needed.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 21, 2021
From: RODRIGUES, KLIN ALOYSIUS
To: NOURYON CHEMICALS INTERNATIONAL B.V.
Reel/Frame 054987/0389 →