METHOD OF CONTROLLING SCALE IN AQUEOUS SYSTEMS
A method of inhibiting scale in an industrial water system includes the steps of dosing the industrial water system with a water treatment polymer comprising at least 10 mol % of carboxylic acid monomer and a quaternized naphthalimide fluorescent monomer as disclosed herein, and then monitoring the fluorescence of the water system. The polymers are also useful for flocculation and coagulation in wastewater treatment.
1 . A water treatment polymer formed from a polymerization mixture comprising:
(i) at least one water-soluble carboxylic acid monomer, or salt or anhydride thereof, present in an amount of 10-99.999 mol % based on 100 mol % of the polymer;
(ii) at least one quarternized naphthalimide fluorescent monomer comprising either (a) Structure (I) comprising less than 8 mol %, based on 100 mol % of total Structure (I), of Structure (III) or (b) Structure (II) comprising less than 8 mol %, based on 100 mol % of Structure (II), of Structure (VI), wherein:
Structure (I) is:
wherein
R 4 and R 41 are independently selected from H, hydroxy, alkoxy, aryloxy, arylalkoxy, alkylaryloxy, (meth)allyloxy, vinylbenzyloxy, heteroaryl, —NO 2 , C 1 -C 4 alk-O—(CHR 5 CH 2 O—) n , —CO 2 H or a salt thereof, —SO 3 H or a salt thereof, —PO 3 H 2 or a salt thereof, -alkylene-CO 2 H or a salt thereof, -alkylene-SO 3 H or a salt thereof, and -alkylene-PO 3 H 2 or a salt thereof;
n=1-10;
R 1 and R 2 are independently C 1 -C 4 alkyl;
R 3 is selected from (meth)allyl, (meth)acryl, 2-hydroxy-3-(meth)allyloxypropyl, 1-hydroxy-3-(meth)allyloxypropyl, 2-(hydroxy)-3-(ethoxy)-propyl, 3-(allyloxy)-2-(3-(allyloxy)-2-hydroxypropoxy)-propyl, vinylbenzyl, 3-(meth)acrylamidopropyl, and 2-(meth)acryloyloxy ethyl, or alkyl;
R 5 is selected from H and C 1 -C 4 alkyl;
A is selected from the group consisting of alkyl, alkoxyalkyl, alkylamidoalkyl, arylalkyl or nonexistent; with the proviso that when A is nonexistent, B is nitrogen and B is bonded directly to the imide nitrogen;
B is sulfur or nitrogen with the proviso that when B is sulfur only one of R 1 or R 2 is present; and
X − is an anionic counter ion;
Structure (II) is:
wherein
m=1-10;
R 7 and R 8 and R 9 are each independently an alkyl and may be the same or different;
R 6 is selected from the group consisting of vinyl, alkenyl, and (meth)allyl;
D is oxygen or nonexistent, with the proviso that when D is nonexistent, (CH 2 ) m is bonded directly to a carbon on the ring; and
X − is an anionic counter ion;
Structure (III) is:
wherein A, B, R 1 , R 2 , R 4 , and R 41 are as defined above; and
Structure (VI) is:
wherein D, m, R 7 -R 9 , and X − are as defined above and R 66 is H or alkyl;
said quaternized naphthalimide fluorescent monomer being present in said water treatment polymer in an amount of 0.001-10 mol % based on 100 mol % of the water treatment polymer; and
said quaternized napthalimide fluorescent monomer being incorporated into said water treatment polymer to an extent equal to or greater than 90%.
2 . The polymer of claim 1 , wherein the polymerization mixture includes at least one monomer of Structure (I), wherein R 4 is alkoxy selected from methoxy, ethoxy, propyloxy, isopropyloxy, n-butoxy, isobutoxy, and tert-butoxy or hydroxy, and R 41 is H and R 3 is selected from (meth)allyl, (meth)acryl, 2-hydroxy-3-(meth)allyloxypropyl, 1-hydroxy-3-(meth)allyloxypropyl, 2-(hydroxy)-3-(ethoxy)-propyl, 3-(allyloxy)-2-(3-(allyloxy)-2-hydroxypropoxy)-propyl, vinylbenzyl, 3-(meth)acrylamidopropyl, and 2-(meth)acryloyloxy ethyl.
3 . The polymer according to claim 1 , wherein the polymerization mixture includes at least one monomer of Structure (I), wherein R 4 and R 41 are both other than H.
4 . The polymer of claim 1 , wherein the polymerization mixture includes at least one monomer of Structure (I) wherein R 4 and R 41 are both alkoxy.
5 . The polymer of claim 1 , wherein the polymerization mixture includes (a) N-(3-dimethylaminopropyl)-4-methoxy-1,8-naphthalimide, 1 or 2-hydroxy-3-(meth)allyloxypropyl quaternary salt comprising less than 5 mol % of (b)N-(3-dimethylaminopropyl)-4-methoxy-1,8-naphthalimide, based on 100 mol % of (a).
6 . The polymer of claim 5 , wherein (a) is incorporated into the polymer to the extent of at least 98%.
7 . The polymer of claim 1 , wherein the polymerization mixture includes at least one monomer of Structure (II).
8 . A method of controlling scale in a water system, the method comprising the steps of:
(a) dosing the water system with a water treatment polymer according to claim 1 ; and
(b) monitoring the fluorescent signal emitted from said industrial water system.
9 . A process of preparing the water treatment polymer according to claim 1 , the process comprising the following steps:
(a) polymerizing a polymerization mixture comprising:
(i) at least one water-soluble carboxylic acid monomer, or salt or anhydride thereof, present in an amount of 10-99.999 mol % based on 100 mol % of the polymer;
(ii) at least one quarternized naphthalimide fluorescent monomer of either (a) Structure (I) comprising less than 8 mol %, based on 100 mol % of Structure (I), of Structure (III) or (b) Structure (II) comprising less than 8 mol %, based on 100 mol % of Structure (II), of Structure (VI); and
(b) ensuring the fluorescent monomer is incorporated into the water treatment polymer to an extent equal to or greater than 90%.
10 . A fluorescent monomer suitable for use in the process of claim 9 , said monomer comprising either (a) Structure (I) comprising less than 8 mol %, based on 100 mol % of total naphthalimide fluorescent monomer, of Structure (III) or (b) Structure (II) comprising less than 8 mol %, based on 100 mol % of total naphthalimide fluorescent monomer, of Structure (VI), wherein:
Structure (I) is:
wherein
R 4 and R 41 are independently selected from H, hydroxy, alkoxy, aryloxy, arylalkoxy, alkylaryloxy, (meth)allyloxy, vinylbenzyloxy, heteroaryl, —NO 2 , C 1 -C 4 alk-O—(CHR 5 CH 2 O—) n , —CO 2 H or a salt thereof, —SO 3 H or a salt thereof, —PO 3 H 2 or a salt thereof, -alkylene-CO 2 H or a salt thereof, -alkylene-SO 3 H or a salt thereof, and -alkylene-PO 3 H 2 or a salt thereof;
n=1-10;
R 1 and R 2 are independently C 1 -C 4 alkyl;
R 3 is selected from (meth)allyl, (meth)acryl, 2-hydroxy-3-(meth)allyloxypropyl, 1-hydroxy-3-(meth)allyloxypropyl, 2-(hydroxy)-3-(ethoxy)-propyl, 3-(allyloxy)-2-(3-(allyloxy)-2-hydroxypropoxy)-propyl, vinylbenzyl, 3-(meth)acrylamidopropyl, and 2-(meth)acryloyloxy ethyl, or alkyl;
R 5 is selected from H and C 1 -C 4 alkyl;
A is selected from the group consisting of alkyl, alkoxyalkyl, alkylamidoalkyl, arylalkyl or nonexistent; with the proviso that when A is nonexistent, B is nitrogen and B is bonded directly to the imide nitrogen;
B is sulfur or nitrogen with the proviso that when B is sulfur only one of R 1 or R 2 is present; and
X − is an anionic counter ion;
Structure (II) is:
wherein
m=1-10;
R 7 and R 8 and R 9 are each independently an alkyl and may be the same or different;
R 6 is selected from the group consisting of vinyl, alkenyl, and (meth)allyl;
D is oxygen or nonexistent, with the proviso that when D is nonexistent, (CH 2 ) m is bonded directly to a carbon on the ring; and
X − is an anionic counter ion;
Structure (III) is:
wherein A, B, R 1 , R 2 , R 4 , and R 41 are as defined above; and
Structure (VI) is:
wherein D, m, R 7 -R 9 , and X − are as defined above and R 66 is H or alkyl.
11 . The monomer of claim 10 , which contains Structure (I) and less than 8 mol %, based on 100 mol % of total naphthalimide fluorescent monomer, of compounds of Structure (III).
12 . The monomer of claim 11 , which is (a)N-(3-dimethylaminopropyl)-4-methoxy-1,8-naphthalimide, 1 or 2-hydroxy-3-(meth)allyloxypropyl quaternary salt comprising less than 5 mol % of (b)N-(3-dimethylaminopropyl)-4-methoxy-1,8-naphthalimide, based on 100 mol % of (a).
13 . A fluorescent monomer suitable for use in the process of claim 9 , said monomer comprising Structure (I):
wherein
R 4 and R 41 are independently selected from H, hydroxy, and C 1 -C 4 alk-O—(CHR 5 CH 2 O) n with the proviso R 4 and R 41 are not both H; or R 4 and R 41 are both alkoxy;
n=1-10;
R 1 and R 2 are independently C 1 -C 4 alkyl;
R 3 is selected from (meth)allyl, (meth)acryl, 2-hydroxy-3-(meth)allyloxypropyl, 1-hydroxy-3-(meth)allyloxypropyl, 2-(hydroxy)-3-(ethoxy)-propyl, 3-(allyloxy)-2-(3-(allyloxy)-2-hydroxypropoxy)-propyl, vinylbenzyl, 3-(meth)acrylamidopropyl, and 2-(meth)acryloyloxy ethyl;
R 5 is selected from H and C 1 -C 4 alkyl;
A is selected from the group consisting of alkyl, alkoxyalkyl, alkylamidoalkyl, arylalkyl or nonexistent; with the proviso that when A is nonexistent, B is nitrogen and B is bonded directly to the imide nitrogen;
B is sulfur or nitrogen with the proviso that when B is sulfur only one of R 1 or R 2 is present; and
X − is an anionic counter ion.
14 . The monomer of claim 13 , which is N-(3-dimethylaminopropyl)-4-hydroxy-1,8-naphthalimide, 1 or 2-hydroxy-3-(meth)allyloxypropyl quaternary salt.
15 . The monomer of claim 13 , wherein R 4 and R 41 are both alkoxy.
16 . The monomer of claim 13 , which is a mixture of two monomers of Structure (I), a first wherein R 4 is alkoxy and R 41 is H and a second wherein R 4 and R 41 are both alkoxy.
17 . A polymer prepared by polymerizing the monomer of claim 10 with other monomers.
18 . The polymer according to claim 17 , wherein the other monomers are selected from the group consisting of cationic, anionic, and/or nonionic monomers.
19 . The polymer according to claim 17 , wherein the fluorescent monomer is incorporated into the polymer to an extent equal to or greater than 90%.
20 . A method for coagulation or flocculation in a water treatment system, the method comprising the steps of:
(a) dosing the water system with the water treatment polymer according to claim 1 ; and
(b) monitoring the fluorescent signal emitted from the water treatment system.
21 . A method for determining whether a given location has been cleaned comprising the steps of:
(a) applying the water treatment polymer according to claim 1 to the location;
(b) cleaning the location at least once; and
(c) attempting to detect the presence of the fluorescent naphthalimide derivative remaining at the location after said cleaning, which, presence, if detected, indicates that additional cleaning is needed.
22 . A method for coagulation or flocculation in a water treatment system, the method comprising the steps of:
(a) dosing the water system with the water treatment polymer according to claim 17 ; and
(b) monitoring the fluorescent signal emitted from the water treatment system.
23 . A method for determining whether a given location has been cleaned comprising the steps of:
(a) applying the water treatment polymer according to claim 17 to the location;
(b) cleaning the location at least once; and
(c) attempting to detect the presence of the fluorescent naphthalimide derivative remaining at the location after said cleaning, which, presence, if detected, indicates that additional cleaning is needed.