IP Library Granted Patent US 11,722,093
Granted Patent B2
US 11,722,093 · App. 17/262,308 · Granted Aug 8, 2023

Device and method for fixing a support structure for a solar panel to a corrugated roof

Inventor: Niek De Bie (Deventer, NL)
Assignee: Esdec B.V.
H02S20/23E04D11/007F24S25/615F24S2025/6005
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Quick Facts
Patent No.
US 11,722,093
App. No.
17/262,308
Granted
Aug 8, 2023
Kind
B2
Abstract

The invention relates to a device ( 1 ) fixing a support structure for at least one solar panel, in particular a support rail ( 23 ) of a support structure for at least one solar panel ( 24 ), to a corrugated roof ( 20 ) comprising at least one corrugated roof plate ( 21 ), said device ( 1 ) defines a receiving space ( 7 ) for receiving at least part of a crest (C) of at least one corrugated roof plate ( 21 ) and being configured for co-action with at least one fastening element for fastening of the device ( 1 ) onto the corrugated roof ( 20 ).

Claims (35)

1. A device for fixing a support structure for at least one solar panel to a corrugated roof comprising at least one corrugated roof plate, said device comprising:

at least one base element comprising at least one aperture for receiving at least part of at least one fastening element for fixing the device onto a corrugated roof;

at least one, at least partially resilient, first leg which is connected to the base element;

at least one, at least partially resilient, second leg which is connected to the base element, wherein the at least one second leg opposes the at least one first leg, and

at least one top structure connected to the base element, wherein the top structure extends from the base element in upward direction, the top structure being configured for coupling with a support structure for at least one solar panel, wherein a height of the top structure is slideably adjustable,

wherein the base element, the at least one first leg and the at least one second leg together define a receiving space for receiving at least part of a crest of at least one corrugated roof plate, wherein the at least one first leg and the at least one second leg diverge away from each other, and wherein the first leg and the second leg are each configured to engage opposing valley regions of the corrugated roof plate extending from said crest of the corrugated roof plate, such that fastening of the device onto said corrugated roof by means of said fastening element will cause deformation of both the at least one first leg and the at least one second leg leading to a biased coaction between each leg and a supporting valley region of the corrugated roof plate.

2. The device according to claim 1 , wherein the first leg has a first outer end portion and the second leg has a second outer end portion, wherein the first outer end portion and the second outer end portion are configured to engage said opposing valley regions of the corrugated roof plate.

3. The device according to claim 2 , wherein the first outer end portion and/or the second outer end portion are at least partially curved.

4. The device according to claim 1 , wherein the length of the first leg equals the length of the second leg.

5. The device according to claim 1 , wherein the first leg, the second leg and the base element are manufactured of a single piece.

6. The device according to claim 1 , comprises multiple first legs which are mutually connected and wherein the device comprises multiple second legs which are mutually connected.

7. The device according to claim 1 , wherein the top structure comprises at least one coupling element for coupling with a support structure for at least one solar panel.

8. The device according to claim 7 , wherein the coupling element can be coupled with the support structure by means of a snap connection.

9. The device according to claim 7 , wherein the coupling element comprises multiple deformable coupling members, for engaging of the support structure.

10. The device according to claim 9 , wherein the coupling members are configured for co-action with a counter coupling member forming part of the support structure, and/or with a receiving space of the support structure.

11. The device according to claim 1 , comprising an at least partially resilient sealing element engaging a bottom side of the base element, wherein the sealing element is positioned in line with the at least one aperture of the base element, and wherein the sealing element is configured to co-act with the crest of the corrugated roof plate.

12. The device according to claim 11 , wherein the sealing element is manufactured of a rubber material.

13. The device according to claim 1 , wherein the device is at least partially manufactured of a metal material.

14. The device according to claim 1 , wherein the base element defines a base plane, and wherein the angle enclosed by each leg and said base plane is situated in between 30 and 60 degrees.

15. The device according to claim 1 , wherein the base element and the at least one first leg and the at least one second leg define a trapezoidal prism shape.

16. An assembly of at least one device according to claim 1 and at least one fastening element.

17. The assembly according to claim 16 , further comprising a support structure for at least one solar panel.

18. The assembly according to claim 17 , wherein the assembly is fixed onto a corrugated roof comprising at least one corrugated roof plate by using a fastening element co-acting with a roof element of the corrugated roof supporting the corrugated roof plate, such that both the at least one first leg and the at least one second leg are deformed, leading to a biased coaction between each leg and a supporting valley region of the corrugated roof plate.

19. A method for fixing a device for a support structure for at least one solar panel, onto a corrugated roof comprising at least one corrugated roof plate, comprising the steps of:

A) positioning the device on at least one corrugated roof plate, such that at least part of a crest of at least one corrugated roof plate is received in a receiving space defined by a base element, a first leg and a second leg, and such that the first leg and the second leg bear resiliently against the corrugated roof plate at opposing valley regions extending from said crest of the corrugated roof plate,

B) receiving at least part of at least one fastening element through at least one aperture of the base element, and

C) fixing the device to the corrugated roof by fastening of the fastening element with respect to a roof element of the corrugated roof supporting the corrugated roof plate, such that both the at least one first leg and the at least one second leg are deformed, leading to a biased coaction between each leg and a supporting valley region of the corrugated roof plate

D) slideably adjusting a top structure connected to the base element, wherein the top structure extends from the base element and is configured for coupling with a support structure for at least one solar panel.

20. A device for fixing a support structure for at least one solar panel to a corrugated roof comprising at least one corrugated roof plate, said device comprising:

at least one base element comprising at least one aperture for receiving at least part of at least one fastening element for fixing the device onto a corrugated roof;

at least one, at least partially resilient, first leg which is connected to the base element;

at least one, at least partially resilient, second leg which is connected to the base element, wherein the at least one second leg opposes the at least one first leg, and

at least one top structure connected to a side of the base element, wherein the top structure extends from the base element in an upward direction, the top structure having a coupling element partially aligned with the base element configured for coupling with a support structure for at least one solar panel, such that the coupling element overhangs the base element,

wherein the base element, the at least one first leg and the at least one second leg together define a receiving space for receiving at least part of a crest of at least one corrugated roof plate, wherein the at least one first leg and the at least one second leg diverge away from each other, and wherein the first leg and the second leg are each configured to engage opposing valley regions of the corrugated roof plate extending from said crest of the corrugated roof plate, such that fastening of the device onto said corrugated roof by means of said fastening element will cause deformation of both the at least one first leg and the at least one second leg leading to a biased coaction between each leg and a supporting valley region of the corrugated roof plate.

21. The device according to claim 20 , wherein the height of the top structure is adjustable.

Assignments (4)
CHANGE OF NAME Recorded Dec 1, 2025
From: ESDEC B.V.
To: ENSTALL EUROPE B.V.
Reel/Frame 073825/0516 →
CHANGE OF NAME Recorded May 31, 2025
From: ESDEC B.V.
To: ENSTALL EUROPE B.V.
Reel/Frame 071464/0150 →
SECURITY INTEREST Recorded Aug 31, 2021
From: ECOFASTEN SOLAR, LLC; IRONRIDGE, INC.; PANELCLAW, INC.; WENCON DEVELOPMENT, INC.; ESDEC B.V.
To: WILMINGTON TRUST, NATIONAL ASSOCIATION
Reel/Frame 057365/0001 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 22, 2021
From: DE BIE, NIEK
To: ESDEC B.V.
Reel/Frame 054995/0773 →
Priority Claims (1)
NL 2021378 · Jul 23, 2018 · national
Continuity (1)
Related Publication 20210265939A1 · Aug 26, 2021
Cited By (3)
US 1,128,411 US 12,206,355 US 12,255,577