IP Library Granted Patent US 11,535,565
Granted Patent B2
US 11,535,565 · App. 17/264,362 · Granted Dec 27, 2022

Black sintered body and method for producing the same

Inventors: Takeshi Ito (Kanagawa, JP); Shoichi Yamauchi (Kanagawa, JP); Isao Yamashita (Kanagawa, JP)
Assignee: TOSOH CORPORATION
C04B35/49C04B35/4885C04B35/645C04B2235/3222C04B2235/3232C04B2235/3246C04B2235/3272C04B2235/3275C04B2235/656C04B2235/663C04B2235/664C04B2235/786C04B2235/9661
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Quick Facts
Patent No.
US 11,535,565
App. No.
17/264,362
Granted
Dec 27, 2022
Kind
B2
Abstract

A sintered body includes a solid solution containing cobalt and iron, with the balance being zirconia. The total content of cobalt in terms of CoO and iron in terms of Fe 2 O 3 is more than 0.1 wt % and less than 3.0 wt %, and the proportion of cobalt regions larger than 5.5 μm 2 in an elemental map obtained using an electron probe microanalyzer is 25% or less.

Claims (14)

1. A sintered body comprising a solid solution containing cobalt and iron, with the balance being zirconia, wherein a total content of cobalt in terms of CoO and iron in terms of Fe 2 O 3 is more than 0.1 wt % and less than 3.0 wt %, the content of chromium in terms of Cr 2 O 3 is less than 0.1 wt %, and a proportion of cobalt regions larger than 5.5 um 2 in an elemental map obtained using an electron probe microanalyzer is 25% or less.

2. The sintered body according to claim 1 , wherein a proportion of iron regions larger than 6.5 um 2 in the elemental map obtained using an electron probe microanalyzer is 30% or less.

3. The sintered body according to claim 1 , wherein a proportion of iron regions larger than 5.0 um 2 in the elemental map obtained using an electron probe microanalyzer is 50% or less.

4. The sintered body according to claim 1 , comprising aluminum oxide.

5. The sintered body according to claim 1 , wherein the zirconia contains at least one selected from the group consisting of yttria, calcia, magnesia, vanadia and titania.

6. The sintered body according to claim 1 , wherein the zirconia contains titania and yttria.

7. The sintered body according to claim 1 , wherein the zirconia contains titania in an amount of 1.0 mol % or more and 6.0 mol % or less and yttria in an amount of 2.0 mol % or more and 4.0 mol % or less.

8. The sintered body according to claim 1 , wherein the zirconia has a monoclinic fraction of 10% or less.

9. The sintered body according to claim 1 , wherein crystal particles of the zirconia have an average size of 3.0 μm or less.

10. A method for producing the sintered body according to claim 1 , comprising sintering, in a reducing atmosphere, a green body including a cobalt compound and an iron compound, with the balance being zirconia, wherein a total content of cobalt in terms of CoO and iron in terms of Fe 2 O 3 is more than 0.1 wt % and less than 3.0 wt %.

11. The production method according to claim 10 , wherein the reducing atmosphere is an atmosphere in which at least one of a reducing gas or a reducing heating material is used.

12. The production method according to claim 10 , wherein the sintering is pressure sintering.

13. The production method according to claim 10 , further comprising presintering the green body in a non-reducing atmosphere to obtain a presintered body.

14. The production method according to claim 10 , further comprising heat treating the sintered body in an oxidizing atmosphere at 650° C. or higher and 1100° C. or lower.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jan 29, 2021
From: ITO, TAKESHI; YAMAUCHI, SHOICHI; YAMASHITA, ISAO
To: TOSOH CORPORATION
Reel/Frame 055073/0579 →
Priority Claims (1)
JP JP2018-145694 · Aug 2, 2018 · national
Continuity (1)
Related Publication 20210300828A1 · Sep 30, 2021