IP Library Granted Patent US 12,297,134
Granted Patent B2
US 12,297,134 · App. 17/265,997 · Granted May 13, 2025

System and method for attached growth biological treatment and activated carbon treatment of a wastewater stream

Inventors: Simon Larson (Wausau, WI); Eric Martin (Tomahawk, WI)
Assignee: LUMMUS TECHNOLOGY LLC
C02F9/00C02F1/283C02F1/44C02F3/108C02F11/08C02F2101/10C02F2101/30C02F2303/16
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Quick Facts
Patent No.
US 12,297,134
App. No.
17/265,997
Granted
May 13, 2025
Kind
B2
Abstract

A process for treating a wastewater stream includes delivering a wastewater stream to an attached growth reactor to provide an amount of activated carbon and an attached growth support media having active biological material thereon within the attached growth reactor. The method also includes contacting the wastewater stream with attached growth support media and the activated carbon with the attached growth reactor to reduce an amount of biodegradable and adsorbable contaminants in the wastewater stream.

Claims (22)

1. A process for treating a wastewater stream comprising:

delivering the wastewater stream to a submerged fixed bed biofilm reactor to provide an amount of activated carbon and an attached growth support media having active biological material thereon within the submerged fixed bed biofilm reactor;

contacting the active biological material with the attached growth support media to generate a film of active biological material on a surface of the attached growth support media;

contacting the wastewater stream with the attached growth support media and the activated carbon within the submerged fixed bed biofilm reactor to reduce an amount of biodegradable and adsorbable contaminants in the wastewater stream, wherein a ratio of activated carbon to biological material is from 0.5:1 to 25:1 by weight; and

delivering an effluent from the submerged fixed bed biofilm reactor to a liquid/solid separator for separating the effluent into a liquid portion and a solids portion, wherein the solids portion comprises an amount of spent carbon and biological material.

2. The process of claim 1 , wherein an amount of the powdered activated carbon is combined with the wastewater upstream from the submerged fixed bed biofilm reactor, and wherein a feed comprising the activated carbon and the wastewater stream is delivered to the submerged fixed bed biofilm reactor.

3. The process of claim 1 , wherein the liquid/solid separator comprises at least one of a membrane unit comprising a plurality of membranes and activated carbon therein, a clarifier, or a dissolved gas flotation unit.

4. The process of claim 1 , further comprising regenerating the spent carbon and delivering the regenerated spent carbon to the submerged fixed bed biofilm reactor or the wastewater stream.

5. The process of claim 1 , wherein the attached growth support media comprises high-density polyethylene (HDPE), polypropylene, polyethylene, or a combination thereof.

6. A process for treating a wastewater stream comprising:

delivering the wastewater stream to a submerged fixed bed biofilm reactor to provide an amount of activated carbon and an attached growth support media having active biological material thereon within the submerged fixed bed biofilm reactor;

contacting the active biological material with the attached growth support media to generate a film of active biological material on a surface of the attached growth support media;

contacting the wastewater stream with the attached growth support media and the activated carbon within the submerged fixed bed biofilm reactor to reduce an amount of biodegradable and adsorbable contaminants in the wastewater stream, wherein a ratio of activated carbon to biological material is from 0.5:1 to 25:1 by weight;

delivering an effluent from the submerged fixed bed biofilm reactor to a liquid/solid separator for separating the effluent into a liquid portion and a solids portion, wherein the solids portion comprises an amount of spent carbon and biological material; and

regenerating the spent carbon and delivering the regenerated spent carbon to the submerged fixed bed biofilm reactor or the wastewater stream.

7. A treatment system comprising:

a source of the wastewater stream comprising a wastewater stream comprising an amount of biodegradable and adsorbable contaminants;

a submerged fixed bed biofilm reactor in fluid communication with the source, the submerged fixed bed biofilm reactor comprising an amount of activated carbon and an attached growth support media having active biological material thereon, wherein a ratio of activated carbon to biological material is from 0.5:1 to 25:1 by weight; and

a liquid/solid separator disposed downstream of the submerged fixed bed biofilm reactor for separating an effluent from the submerged fixed bed biofilm reactor into a liquid portion and a solids portion.

8. The system of claim 7 , further comprising a source of activated carbon in fluid communication with a fluid line between the wastewater source and the submerged fixed bed biofilm reactor.

9. The system of claim 7 , wherein the liquid/solid separator comprises a membrane unit comprising a plurality of membranes and an amount of powdered activated carbon therein.

10. The system of claim 7 , further comprising a wet air oxidation unit in fluid communication with the membrane unit.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 13, 2023
From: SIEMENS ENERGY, INC.
To: LUMMUS TECHNOLOGY LLC
Reel/Frame 064241/0044 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 4, 2021
From: LARSON, SIMON; MARTIN, ERIC
To: SIEMENS ENERGY, INC.
Reel/Frame 055151/0760 →