IP Library Granted Patent US 11,643,537
Granted Patent B2
US 11,643,537 · App. 17/269,217 · Granted May 9, 2023

Polypropylene based composition with improved paint ability

Inventors: Jingbo Wang (Linz, AT); Friedrich Berger (Linz, AT); Daniela Mileva (Linz, AT); Georg Grestenberger (Linz, AT); Markus Gahleitner (Linz, AT)
Assignee: BOREALIS AG
C08L23/12C08F2500/34C08K3/013C08L23/0815C08L23/20C08L2205/035C08L2207/02C08L2308/00
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Quick Facts
Patent No.
US 11,643,537
App. No.
17/269,217
Granted
May 9, 2023
Kind
B2
Abstract

The present invention relates to a polypropylene based composition comprising: (A) from 40.0 to 85.0 wt % of a heterophasic propylene copolymer having a content of xylene cold soluble (XCS) fraction in the range of 15 wt % to 35 wt %, based on the total weight of the heterophasic propylene copolymer; (B) from 5.0 to 15.0 wt % of a terpolymer of propylene with ethylene and 1-butene comonomer units having a melting temperature Tm as measured in differential scanning calorimetry (DSC) of less than 140° C.; (C) from 5.0 to 25.0 wt % of an ethylene copolymer with alpha-olefin comonomer units having from 4 to 12 carbon atoms with a density of from 850 kg/m 3 to 900 kg/m 3 ; and (D) from 5.0 to 25.0 wt % of an inorganic filler, wherein the amounts of components (A), (B), (C), and (D) are all based on the total weight amount of the polypropylene based composition, said polypropylene based composition having a melt flow rate (MFR2) as measured at 230° C. and 2.16 kg load in accordance with ISO 1133 in the range of 2.0 g/10 min to 20 g/10 min, an article comprising said polypropylene based composition and the use of said terpolymer (B) for reducing the paint adhesion failure of an article comprising said polypropylene based composition.

Claims (20)

1. A polypropylene based composition comprising:

(A) from 40.0 to 85.0 wt % of a heterophasic propylene copolymer having a content of xylene cold soluble (XCS) fraction in the range of 15 wt % to 35 wt %, based on the total weight of the heterophasic propylene copolymer;

(B) from 5.0 to 15.0 wt % of a terpolymer of propylene with ethylene and 1-butene comonomer units having a melting temperature Tm as measured in differential scanning calorimetry (DSC) of less than 140° C.;

(C) from 5.0 to 25.0 wt % of an ethylene copolymer with alpha-olefin comonomer units having from 4 to 12 carbon atoms with a density of from 850 kg/m 3 to 900 kg/m 3 ; and

(D) from 5.0 to 25.0 wt % of an inorganic filler,

wherein the amounts of components (A), (B), (C), and (D) are all based on the total weight amount of the polypropylene based composition,

said polypropylene based composition having a melt flow rate (MFR 2 ) as measured at 230° C. and 2.16 kg load in accordance with ISO 1133 in the range of 2.0 g/10 min to 20 g/10 min.

2. The polypropylene based composition according to claim 1 , wherein the xylene cold solubles (XCS) phase of the heterophasic propylene copolymer (A) has a comonomer content of from 25 to 55 wt %, based on the total weight of the xylene cold solubles (XCS) phase of the heterophasic propylene copolymer (A).

3. The polypropylene based composition according to claim 1 , wherein the heterophasic propylene copolymer (A) has a matrix phase and an elasteomeric phase dispersed therein and the matrix phase is a random copolymer of propylene and comonomer units selected from ethylene and alpha olefins having from 4 to 12 carbon atoms in an amount of from 0.01 wt % to 1.5 wt %, based on the weight total amount of the matrix phase of the heterophasic propylene copolymer (A).

4. The polypropylene based composition according to claim 1 , wherein the terpolymer of propylene with ethylene and 1-butene comonomer units (B) has a melt flow rate MFR (190° C., 2.16 kg) of from 1.0 g/10 min to 50.0 g/10 min.

5. The polypropylene based composition according to claim 1 , wherein the terpolymer of propylene with ethylene and 1-butene comonomer units (B) has a content of ethylene comonomer units of from 0.5 wt % to 3.5 wt % and a content of 1-butene comonomer units of from 5.0 wt % to 10.0 wt %, both based on the total amount of the terpolymer of propylene with ethylene and 1-butene comonomer units (B).

6. The polypropylene based composition according to claim 1 , wherein the terpolymer of propylene with ethylene and 1-butene comonomer units (B) has an amount of a xylene cold soluble (XCS) fraction of from 3.0 wt % to 20.0 wt %, based on the total weight of the terpolymer of propylene with ethylene and 1-butene comonomer units (B).

7. The polypropylene based composition according to claim 1 , wherein the terpolymer of propylene with ethylene and 1-butene comonomer units (B) has a crystallisation temperature Tc of from 90° C. to 120° C.

8. The polypropylene based composition according to claim 1 , wherein the ethylene copolymer with alpha-olefin comonomer units (C) is an ethylene based plastomer with comonomer units selected from alpha-olefins having from 4 to 12 carbon atoms.

9. The polypropylene based composition according to claim 1 , wherein the inorganic filler (D) is selected from the group consisting of talc, wollastonite, caolin and mica.

10. The polypropylene based composition according to claim 1 having a Charpy notched impact strength at 23° C. of at least 50 kJ/m 2 and/or a Charpy notched impact strength at −20° C. of at least 5.0 kJ/m 2 .

11. The polypropylene based composition according to any claim 1 having a flexural modulus of at least 1300 MPa.

12. A painted article comprising the polypropylene based composition according to claim 1 .

13. The article according to claim 12 having a shrinkage of less than 1.0%.

14. The article according to claim 12 having a paint adhesion failure as average delaminated area of from 10.0 mm 2 to 50 mm 2 .

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 25, 2021
From: WANG, JINGBO; BERGER, FRIEDRICH; MILEVA, DANIELA; GRESTENBERGER, GEORG; GAHLEITNER, MARKUS
To: BOREALIS AG
Reel/Frame 055415/0153 →
Priority Claims (1)
WO 8193002 · Sep 6, 2018 · international
Continuity (1)
Related Publication 20210253838A1 · Aug 19, 2021
Cited By (1)
US 12,703,791