IP Library Granted Patent US 12,110,354
Granted Patent B2
US 12,110,354 · App. 17/271,097 · Granted Oct 8, 2024

Production method for aromatic vinyl-diene copolymer and production method for rubber composition

Inventors: Kazuya Uenishi (Kanagawa, JP); Yu Shinke (Kanagawa, JP); Yoshihiro Kameda (Kanagawa, JP); Masaki Sato (Kanagawa, JP); Ayaki Kazariya (Kanagawa, JP); Hideaki Sawa (Kanagawa, JP)
Assignee: The Yokohama Rubber Co., LTD.
C08F236/10C08C19/44C08F4/48C08K3/013B60C1/0016B60C1/0025
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Quick Facts
Patent No.
US 12,110,354
App. No.
17/271,097
Granted
Oct 8, 2024
Kind
B2
Abstract

An object of the present invention is to provide a method of producing a copolymer that produces an aromatic vinyl-diene copolymer having a low glass transition temperature, and a method of producing a rubber composition using the method. The subject method produces an aromatic vinyl-diene copolymer having a content of repeating units derived from an aromatic vinyl in an amount of 18 mass % or greater, and among repeating units derived from a diene, a proportion of a vinyl structure of 8 mol % or less, a proportion of a 1,4-trans structure of 60 mol % or less, and a proportion of a 1,4-cis structure from 40 to 95 mol %, the method including copolymerizing a monomer containing an aromatic vinyl and a diene using an initiator prepared with an organolithium compound, an alkylaluminum, a metal alcoholate, and at least one polar compound selected from the group consisting of water and an alcohol.

Claims (24)

1. A method of producing an aromatic vinyl-diene copolymer, the aromatic vinyl-diene copolymer being a copolymer of an aromatic vinyl and a diene, and

the aromatic vinyl-diene copolymer having a content of repeating units derived from an aromatic vinyl in an amount of 18 mass % or greater, and among repeating units derived from a diene, a proportion of a vinyl structure of 8 mol % or less, a proportion of a 1,4-trans structure of 60 mol % or less, and a proportion of a 1,4-cis structure from 40 to 95 mol %,

the method of producing the aromatic vinyl-diene copolymer comprising copolymerizing a monomer containing an aromatic vinyl and a diene using an initiator, the initiator being prepared with an organolithium compound, an alkylaluminum, a metal alcoholate, and at least one polar compound comprising water.

2. A method of producing an aromatic vinyl-diene copolymer, the aromatic vinyl-diene copolymer being a copolymer of an aromatic vinyl and a diene,

the aromatic vinyl-diene copolymer having a content of repeating units derived from an aromatic vinyl in an amount of 18 mass % or greater, among repeating units derived from a diene, a proportion of a vinyl structure of 8 mol % or less, a proportion of a 1,4-trans structure of 60 mol % or less, and a proportion of a 1,4-cis structure from 40 to 95 mol %, and

the aromatic vinyl-diene copolymer having a terminal that is modified with at least one electrophile selected from the group consisting of titanium halide, tin halide, cyclic silazane, alkoxysilane, epoxide, amine, ketone, and a compound represented by Formula (N) below,

the method of producing the aromatic vinyl-diene copolymer comprising:

copolymerizing a monomer containing an aromatic vinyl and a diene using an initiator, the initiator being prepared with an organolithium compound, an alkylaluminum, a metal alcoholate, and at least one polar compound comprising water; and

then terminating the polymerization using the electrophile:

where in Formula (N), R 1 represents a hydrogen atom or an alkyl group, and R 2 represents an alkylene group.

3. The method of producing an aromatic vinyl-diene copolymer according to claim 1 , wherein a proportion of an amount of the polar compound with respect to an amount of the organolithium compound in terms of molar ratio is from 1/15 to 1/1 .

4. A method of producing a rubber composition comprising:

producing an aromatic vinyl-diene copolymer by using the method of producing an aromatic vinyl-diene copolymer according to claim 1 , and

mixing the aromatic vinyl-diene copolymer as obtained with a filler, and obtaining a rubber composition.

5. The method of producing an aromatic vinyl-diene copolymer according to claim 2 , wherein a proportion of an amount of the polar compound with respect to an amount of the organolithium compound in terms of molar ratio is from 1/15 to 1/1 .

6. A method of producing a rubber composition comprising:

producing an aromatic vinyl-diene copolymer by using the method of producing an aromatic vinyl-diene copolymer according to claim 2 , and

mixing the aromatic vinyl-diene copolymer as obtained with a filler, and obtaining a rubber composition.

7. A method of producing a rubber composition comprising:

producing an aromatic vinyl-diene copolymer by using the method of producing an aromatic vinyl-diene copolymer according to claim 3 , and

mixing the aromatic vinyl-diene copolymer as obtained with a filler, and obtaining a rubber composition.

8. A method of producing a rubber composition comprising:

producing an aromatic vinyl-diene copolymer by using the method of producing an aromatic vinyl-diene copolymer according to claim 5 , and

mixing the aromatic vinyl-diene copolymer as obtained with a filler, and obtaining a rubber composition.

Assignments (2)
CHANGE OF ADDRESS FOR ASSIGNEE Recorded Nov 18, 2023
From: THE YOKOHAMA RUBBER CO., LTD.
To: THE YOKOHAMA RUBBER CO., LTD.
Reel/Frame 065626/0740 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 24, 2021
From: UENISHI, KAZUYA; SHINKE, YU; KAMEDA, YOSHIHIRO; SATO, MASAKI; KAZARIYA, AYAKI; SAWA, HIDEAKI
To: THE YOKOHAMA RUBBER CO., LTD.
Reel/Frame 055394/0032 →