IP Library Granted Patent US 11,284,488
Granted Patent B2
US 11,284,488 · App. 17/272,936 · Granted Mar 22, 2022

Circuit assembly and method for operating an LED module

Inventors: Joachim Muehlschlegel (Groebenzell, DE); Alessio Griffoni (Fossò, IT); Francesco Angelin (Mogliano Veneto, IT); Antonio Stocco (Piombino Dese, IT)
Assignee: ABL IP HOLDING LLC
H05B45/325H05B45/10H05B45/345H05B45/375
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Quick Facts
Patent No.
US 11,284,488
App. No.
17/272,936
Granted
Mar 22, 2022
Kind
B2
Abstract

An assembly and a method is provided where the LED module includes a plurality of module units interconnected between common connection lines in a sequential order with increasing distances towards a connection terminal of the LED module. The circuit assembly includes an output terminal having a first output terminal portion and a second output terminal portion, a main power supply for supplying an operation voltage potential to a first output terminal portion, a control device for generating a pulse width modulation signal, and an electronic switch coupled to the control device and configured to obtain the pulse width modulation signal and arranged to connect and disconnect a second output terminal portion to/from a reference potential in accordance with the pulse width modulation signal, such as to supply a pulse width modulated voltage to the output terminal. A pulse shaping unit is coupled to the control device.

Claims (53)

1. A circuit assembly for operating an LED module comprising a plurality of module units interconnected between common connection lines in a sequential order with increasing distances towards a connection terminal of the LED module, the circuit assembly comprising:

an input terminal for connecting with a power supply and an output terminal for coupling with the connection terminal of the LED module directly or via a cable;

an electronic control gear including an electronic switch and a control device, which comprises an interface for connecting with a dimming device to obtain a dimming value thereof, the electronic control gear being connected with the input terminal and configured to supply a pulse width modulated voltage at the output terminal,

wherein the electronic switch controls the supplied voltage via opening and closing actions, and wherein the control device operates the electronic switch via pulse width modulation with a duty-cycle dependent from the dimming value at a predetermined period, such that the LED module connected to the output terminal is supplied with pulses of the voltage, which have a pulse width depending from the duty-cycle and the period;

wherein the circuit assembly is configured to increase an instantaneous value of the voltage supplied at the output terminal for a duration of a time slice of a predetermined width starting with a rising edge of a respective pulse with respect to a nominal voltage with which the LED module is to be operated in a case without dimming;

such that a voltage or current drop is counteracted in case of short pulse widths between the connection lines at a position of those module units in the sequential order which have the largest distance towards the output terminal when the LED module is coupled to the circuit assembly.

2. The circuit assembly according to claim 1 , wherein

the mean value taken of the voltage output during an ON-time of a pulse having a short pulse width is larger than a corresponding mean value of pulses having a comparatively larger pulse width.

3. The circuit assembly according to claim 1 , wherein the short pulse width corresponds to a duty-cycle of 20% or less.

4. The circuit assembly according to claim 1 , wherein

the predetermined width of the first time slice corresponds to the pulse width and the value of the voltage supplied at the output terminal is adjusted depending from the respective pulse width.

5. The circuit assembly according to claim 4 , wherein

the increase of the voltage with respect to the nominal voltage supplied at the output terminal is incremented towards shorter pulse widths with increasingly growing values.

6. The circuit assembly according to claim 1 , wherein the predetermined width of the first time slice is independent from the pulse width.

7. The circuit assembly according to claim 6 , wherein

the predetermined width of the first time slice corresponds to a duty-cycle of 10% or less.

8. The circuit assembly according to claim 6 , wherein for at least a number or range of possible pulse widths, a fixed time sequence for the voltage increased with respect to the nominal voltage and supplied at the output terminal is provided for at least the first time slice, whose width in time is the same for each of these pulse widths.

9. The circuit assembly according to claim 8 , wherein a second time slice joins the first time slice subsequently, where the supplied voltage substantially corresponds to the nominal voltage, wherein the substantially constant voltage sequence is cut-off in time at the end of the second time slice pursuant to the pulse width, and

wherein the fixed time sequence for the voltage supplied at the output terminal and increased with respect to the nominal voltage includes a maximum value, starting from which the output voltage declines substantially linearly or exponentially towards the nominal voltage.

10. The circuit assembly according to claim 1 , wherein

each module unit comprises one or more LEDs connected in series together with a current regulator, which jointly form a self-contained smallest electrical unit,

wherein the current regulator compensates for a remaining voltage difference between the connection lines within each module unit during operation which is not covered by a sum of forward voltages of the LEDs and optional further electrical components by dissipating power,

wherein the voltage supplied at the output terminal is increased with respect to the nominal voltage dependent from the pulse width only to such an extent, that a dissipation power arising in the current regulator does not become larger than in case of a duty-cycle of 100%.

11. A circuit assembly for operating an LED module comprising a plurality of module units each interconnected between common connection lines in a sequential order with increasing distances towards a connection terminal of the LED module, the circuit assembly comprising:

an output terminal comprising a first output terminal portion and a second output terminal portion;

a main power supply for supplying an operation voltage potential to a first output terminal portion;

a control device for generating a pulse width modulation signal;

an electronic switch coupled to the control device and configured to obtain the pulse width modulation signal and arranged to connect and disconnect a second output terminal portion to/from a reference potential in accordance with the pulse width modulation signal, such that a pulse width modulated voltage is supplied to the output terminal;

wherein a pulse shaping unit coupled to the control device and configured to store electrical energy, when the electronic switch disconnects the second output terminal portion from the reference potential, and to release the stored electrical energy to the output terminal, when the electronic switch connects the second output terminal portion with the reference potential.

12. The circuit assembly according to claim 11 , wherein the pulse shaping unit represents a charge pump comprising a capacitor.

13. The circuit assembly according to claim 12 , wherein

the pulse shaping unit further comprises:

an auxiliary voltage supply different from the main power supply, the auxiliary voltage supply supplying a predetermined voltage potential which is negative with respect to a ground potential, and

a charge switch coupled to the control device and configured to obtain the pulse width modulation signal and arranged to connect and disconnect the auxiliary voltage supply with/from one terminal of the capacitor in accordance with the pulse width modulation signal, wherein the other terminal of the capacitor is connected with the ground potential.

14. The circuit assembly according to claim 13 , wherein

the one terminal of the capacitor is connected with a terminal of the electronic switch to allow releasing the electrical energy to the output terminal, when the electronic switch connects the second output terminal portion with the reference potential,

wherein the reference potential is provided by an amount of electrical energy currently stored in the capacitor during release.

15. The circuit assembly according to claim 13 , wherein

a current limiting device is interconnected between the auxiliary voltage supply and the one terminal of the capacitor, when the charge switch connects auxiliary voltage supply with/from one terminal of the capacitor during operation.

16. The circuit assembly according to claim 13 , wherein

the pulse shaping unit further comprises an inverter interconnected between the control device and the charge switch, which inverts the pulse width signal obtained from control device and input to the charge switch to control switching,

such that when the electronic switch connects the second output terminal portion to the reference potential, the charge switch disconnects the auxiliary voltage supply from one terminal of the capacitor, and vice versa, in accordance with the pulse width modulation signal.

17. The circuit assembly according to claim 13 , further comprising:

a device configured to connect the terminal of the electronic switch with the ground potential when the electric energy stored in the capacitor has been released and a value of the reference potential has substantially approached the ground potential, while disconnecting the terminal of the electronic switch from the ground potential during release.

18. The circuit assembly according to claim 17 , wherein

the device is a diode, wherein an anode-side terminal of the diode is connected with the terminal of the electronic switch and a cathode-side terminal is connected with ground potential.

19. The circuit assembly according to claim 17 , wherein the device is an active diode switching circuit, comprising:

an auxiliary controlled switch connected between the terminal of the electronic switch and the ground potential in parallel to the capacitor to allow bypassing of the capacitor when the auxiliary controlled switch is closed;

an auxiliary switch controller having an output terminal coupled to the auxiliary controlled switch to open and close the auxiliary controlled switch according to a set state of auxiliary switch controller;

a comparator arranged to compare a voltage between the terminals of the capacitor with a threshold value or to compare a current through a body diode of the auxiliary controlled switch with a threshold value, wherein an output terminal of the comparator is connected with an input terminal of auxiliary switch controller to set the state of the same;

wherein the auxiliary switch controller includes a further input terminal connected to an input control terminal of the charge switch in order to control the auxiliary controlled switch in accordance with the pulse width signal.

20. The circuit assembly according to claim 13 , wherein

the pulse shaping unit further includes an additional electronic switch connected between the capacitor and the ground potential and configured to enable storing and releasing electrical energy when the additional electronic switch is closed, and to disable storing and releasing electrical energy when the additional electronic switch is opened.

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 23, 2022
From: ACUITY BRANDS LIGHTING, INC.
To: ABL IP HOLDING LLC
Reel/Frame 059220/0139 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 16, 2022
From: OSRAM GMBH
To: ACUITY BRANDS LIGHTING, INC.
Reel/Frame 059127/0351 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2022
From: MUHLSCHLEGEL, JOACHIM; GRIFFONI, ALESSIO; ANGELIN, FRANCESCO; STOCCO, ANTONIO
To: OSRAM GMBH
Reel/Frame 058849/0150 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2022
From: OSRAM GMBH
To: ACUITY BRANDS LIGHTING, INC.
Reel/Frame 058928/0090 →
Priority Claims (2)
EP 18192601 · Sep 4, 2018 · regional
EP 18192606 · Sep 4, 2018 · regional
Continuity (1)
Related Publication 20210204376A1 · Jul 1, 2021