IP Library Granted Patent US 12,540,090
Granted Patent B2
US 12,540,090 · App. 17/275,286 · Granted Feb 3, 2026

Methods and systems for treating phosphogypsum-containing water

Inventors: Hao Dang (Dracut, MA); Wenxin Du (Dover, NH); George Y. Gu (Andover, MA); Michael J. Shaw (Derry, NH); Simon P. Dukes (Chelmsford, MA)
Assignee: Evoqua Water Technologies LLC
C02F9/00C02F1/441C02F1/444C02F1/5245C02F1/66C02F2101/105C02F2101/14C02F2103/34C02F2301/046C02F2301/08
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Quick Facts
Patent No.
US 12,540,090
App. No.
17/275,286
Granted
Feb 3, 2026
Kind
B2
Abstract

Methods for treating phosphogypsum-containing water are disclosed. The water may be treated so as to promote precipitation of one or more target constituents and to facilitate downstream membrane treatment. A coagulant may be added to promote phosphate recovery. Related systems are also disclosed.

Claims (18)

1 . A method of treating phosphogypsum-containing water, comprising:

promoting precipitation of at least one target constituent from the phosphogypsum-containing water to produce a supernatant water;

introducing aluminum to the supernatant water using electrolytic addition from the electrolysis of an anode consisting of aluminum to provide a pretreated supernatant water;

recovering phosphate from the pretreated supernatant water;

subjecting the pretreated supernatant water to membrane separation subsequent to phosphate recovery to produce treated water having at least one predetermined discharge requirement; and

discharging the treated water.

2 . The method of claim 1 , wherein precipitation is promoted in a multi-stage process.

3 . The method of claim 2 , wherein calcium and/or magnesium is precipitated in a first precipitation step.

4 . The method of claim 3 , wherein phosphate is precipitated in a second precipitation step.

5 . The method of claim 2 , further comprising adjusting a pH level of the phosphogypsum-containing water to a first pH level in the first precipitation step.

6 . The method of claim 5 , further comprising adjusting the first pH level to a second pH level in the second precipitation step.

7 . The method of claim 4 , further comprising a third precipitation step.

8 . The method of claim 3 , further comprising recovering calcium fluoride from a precipitation slurry associated with the first precipitation step.

9 . The method of claim 4 , further comprising recovering phosphate from a precipitation slurry associated with the second precipitation step.

10 . The method of claim 1 , wherein the membrane separation involves one or more of nanofiltration, ultrafiltration, and reverse osmosis.

11 . The method of claim 10 , wherein the membrane separation involves reverse osmosis and one of nanofiltration and ultrafiltration.

12 . The method of claim 1 , wherein the predetermined discharge requirement pertains to a phosphorous or silica level.

13 . The method of claim 1 , further comprising recycling at least one reject stream back to a source of the phosphogypsum-containing water.

Assignments (2)
RELEASE OF SECURITY INTEREST Recorded May 26, 2023
From: JPMORGAN CHASE BANK N.A., AS COLLATERAL AGENT
To: EVOQUA WATER TECHNOLOGIES LLC; NEPTUNE BENSON, INC.
Reel/Frame 063787/0943 →
SECURITY INTEREST Recorded Apr 7, 2021
From: EVOQUA WATER TECHNOLOGIES LLC; NEPTUNE BENSON, INC.
To: JPMORGAN CHASE BANK, N.A., AS COLLATERAL AGENT
Reel/Frame 055848/0689 →
Continuity (6)
Provisional Application 62846952 · May 13, 2019
Provisional Application 62844159 · May 7, 2019
Provisional Application 62798696 · Jan 30, 2019
Provisional Application 62770470 · Nov 21, 2018
Provisional Application 62720566 · Aug 21, 2018
Related Publication 20220259085A1 · Aug 18, 2022
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