Hose fatigue resistance evaluation system
A hose to be evaluated is installed on a fixing frame in a preset shape, and a strain gauge and markers are attached to a surface of the hose. During a course of application of predetermined internal pressure to the hose, strain data is acquired using the strain gauge and an image of an external shape of the hose is captured using a camera device to acquire image data. Based on the strain data and the image data acquired, a change in the shape of the hose between a plurality of time points at identical internal pressure is determined. Such hose fatigue resistance evaluation system can determine changes in the degree of deformation of a hose over time due to repeated application of internal pressure.
1. A hose fatigue resistance evaluation system comprising:
a fixing frame on which a hose to be evaluated is fixed and installed in a preset shape; and a pressurization mechanism repeatedly applying predetermined internal pressure to the hose, the hose fatigue resistance evaluation system further comprising:
a strain gauge and a marker attached to a surface of the hose; a camera device capturing an image of an external shape of the hose; and a calculation unit into which strain data acquired by the strain gauge and image data acquired by the camera device are input,
based on the strain data and the image data, the calculation unit being configured to calculate a degree of deformation of a shape of the hose between a plurality of time points at identical internal pressure.
2. The hose fatigue resistance evaluation system according to claim 1 , comprising a thermography acquiring surface temperature data regarding the hose, wherein the calculation unit is configured to calculate, based on the surface temperature data, a degree of change in the surface temperature between the plurality of time points at the identical internal pressure and to calculate a relationship between a degree of change in the shape and the degree of change in the surface temperature between the plurality of time points at the identical internal pressure.
3. The hose fatigue resistance evaluation system according to claim 2 , further comprising a temperature sensor acquiring ambient environmental temperature data regarding the hose, wherein the calculation unit is configured to calculate a relationship between the ambient environmental temperature data and the surface temperature data.
4. The hose fatigue resistance evaluation system according to claim 3 , wherein an area in which the strain gauge is attached is set within the area of the surface in which the marker is attached.
5. The hose fatigue resistance evaluation system according to claim 2 , wherein an area in which the strain gauge is attached is set within the area of the surface in which the marker is attached.
6. The hose fatigue resistance evaluation system according to claim 2 , further comprising a hose fitting attached to at least one end portion of the hose, wherein the hose is installed on the fixing frame via the hose fitting.
7. The hose fatigue resistance evaluation system according to claim 2 , wherein the area of the surface in which the strain gauge and the marker are attached is set in an area of the hose at or near the hose fitting and in an area of a longitudinally central portion of the hose.
8. The hose fatigue resistance evaluation system according to claim 2 , wherein
an FEM analysis model for the hose is used to calculate in advance strain data generated on a surface of the hose during a course of application of the predetermined internal pressure to the hose and to input the strain data to the calculation unit, and
based on the strain data calculated through an FEM analysis and the strain data acquired by the strain gauge, the calculation unit is configured to calculate a difference between the strain data obtained through the FEM analysis and the strain data acquired by the strain gauge at the identical internal pressure in the area of the surface of the hose in which the strain gauge is attached.
9. The hose fatigue resistance evaluation system according to claim 3 , further comprising a hose fitting attached to at least one end portion of the hose, wherein the hose is installed on the fixing frame via the hose fitting.
10. The hose fatigue resistance evaluation system according to claim 3 , wherein the area of the surface in which the strain gauge and the marker are attached is set in an area of the hose at or near the hose fitting and in an area of a longitudinally central portion of the hose.
11. The hose fatigue resistance evaluation system according to claim 3 , wherein
an FEM analysis model for the hose is used to calculate in advance strain data generated on a surface of the hose during a course of application of the predetermined internal pressure to the hose and to input the strain data to the calculation unit, and
based on the strain data calculated through an FEM analysis and the strain data acquired by the strain gauge, the calculation unit is configured to calculate a difference between the strain data obtained through the FEM analysis and the strain data acquired by the strain gauge at the identical internal pressure in the area of the surface of the hose in which the strain gauge is attached.
12. The hose fatigue resistance evaluation system according to claim 1 , wherein an area in which the strain gauge is attached is set within the area of the surface in which the marker is attached.
13. The hose fatigue resistance evaluation system according to claim 12 , further comprising a hose fitting attached to at least one end portion of the hose, wherein the hose is installed on the fixing frame via the hose fitting.
14. The hose fatigue resistance evaluation system according to claim 12 , wherein the area of the surface in which the strain gauge and the marker are attached is set in an area of the hose at or near the hose fitting and in an area of a longitudinally central portion of the hose.
15. The hose fatigue resistance evaluation system according to claim 12 , wherein
an FEM analysis model for the hose is used to calculate in advance strain data generated on a surface of the hose during a course of application of the predetermined internal pressure to the hose and to input the strain data to the calculation unit, and
based on the strain data calculated through an FEM analysis and the strain data acquired by the strain gauge, the calculation unit is configured to calculate a difference between the strain data obtained through the FEM analysis and the strain data acquired by the strain gauge at the identical internal pressure in the area of the surface of the hose in which the strain gauge is attached.
16. The hose fatigue resistance evaluation system according to claim 1 , further comprising a hose fitting attached to at least one end portion of the hose, wherein the hose is installed on the fixing frame via the hose fitting.
17. The hose fatigue resistance evaluation system according to claim 16 , wherein the area of the surface in which the strain gauge and the marker are attached is set in an area of the hose at or near the hose fitting and in an area of a longitudinally central portion of the hose.
18. The hose fatigue resistance evaluation system according to claim 16 , wherein
an FEM analysis model for the hose is used to calculate in advance strain data generated on a surface of the hose during a course of application of the predetermined internal pressure to the hose and to input the strain data to the calculation unit, and
based on the strain data calculated through an FEM analysis and the strain data acquired by the strain gauge, the calculation unit is configured to calculate a difference between the strain data obtained through the FEM analysis and the strain data acquired by the strain gauge at the identical internal pressure in the area of the surface of the hose in which the strain gauge is attached.
19. The hose fatigue resistance evaluation system according to claim 1 , wherein the area of the surface in which the strain gauge and the marker are attached is set in an area of the hose at or near the hose fitting and in an area of a longitudinally central portion of the hose.
20. The hose fatigue resistance evaluation system according to claim 1 , wherein
an FEM analysis model for the hose is used to calculate in advance strain data generated on a surface of the hose during a course of application of the predetermined internal pressure to the hose and to input the strain data to the calculation unit, and
based on the strain data calculated through an FEM analysis and the strain data acquired by the strain gauge, the calculation unit is configured to calculate a difference between the strain data obtained through the FEM analysis and the strain data acquired by the strain gauge at the identical internal pressure in the area of the surface of the hose in which the strain gauge is attached.