IP Library Granted Patent US 12,060,296
Granted Patent B2
US 12,060,296 · App. 17/279,802 · Granted Aug 13, 2024

Coating and coating formulation

Inventors: Thijs Besseling (Echt, NL); Peter Leonardus Elisabeth Maria Pasmans (Echt, NL); Guy Draaisma (Echt, NL)
Assignee: Covestro (Netherlands) B.V.
C03C17/3411B82Y20/00B82Y30/00B82Y40/00C03C2217/425C03C2217/45C03C2217/475C03C2217/48C03C2217/734H01L31/0481
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,060,296
App. No.
17/279,802
Granted
Aug 13, 2024
Kind
B2
Abstract

A coated substrate comprising a coating layer comprising inorganic oxide and pores, the coating layer demonstrates improved durability properties. The coated substrate may for example be used in solar modules. Further a coating formulation and use of the coating formulation are disclosed.

Claims (39)

1. A kit of parts for providing an antireflective coating having an improved property on a cover glass for use in a solar module, comprising

(a) A first container comprising a first coating formulation comprising an inorganic oxide binder and a solvent; and

(b) A second container comprising a second coating formulation comprising

i. at least 2 wt-% based on inorganic oxide equivalents of elongated dense inorganic oxide particles with an aspect ratio of at least 2 and a smaller diameter in the range of 3 to 20 nm;

ii. a porogen capable of forming pores with a diameter in the range of 10 to 120 nm, wherein the porogen comprises core-shell nanoparticles wherein the core comprises an organic compound which organic compound comprises a polymer, and the shell comprises an inorganic oxide;

iii. an inorganic oxide binder; and

iv. a solvent,

wherein the second coating formulation comprises 0 to 30 wt-% aluminium oxide equivalents of aluminium containing compound, based on total ash rest after combustion at 600° C., 2 min in air.

2. The kit according to claim 1 , wherein the second coating formulation comprises 0.1 to 25 wt-% aluminium oxide equivalents of aluminium containing compound.

3. The kit according to claim 1 , wherein the first coating formulation comprises the porogen capable of forming pores with a diameter in the range of 1 to 120 nm and wherein the porogen comprises an amount of organic porogen material, expressed as a wt % organic porogen material, in the range from 1 to 30 wt %.

4. The kit according to claim 1 , wherein the second coating formulation comprises the porogen capable of forming pores with a diameter in the range of 10 to 120 nm and wherein the porogen comprises an amount of organic porogen material, expressed as a wt % organic porogen material, in the range from 20 to 50 wt %.

5. The kit according to claim 1 , wherein wt % organic porogen material in the first coating formulation is less than the wt % organic porogen material in the second coating formulation.

6. The kit according to claim 1 , wherein the porogen has an average size of 20-150 nm as measured using DLS.

7. A method of preparing a coated substrate using the kit according to claim 1 comprising the steps of:

providing a substrate having a first surface;

applying the first coating formulation on the first surface of the substrate;

drying the applied first coating formulation to obtain the substrate comprising an at least partially covered first surface;

applying a the second coating formulation on the at least partially covered first surface;

optionally drying of the applied second coating formulation; and

converting the substrate into a coated substrate.

8. Use of the kit as defined in claim 1 to improve the durability of an AR coated substrate, preferably an AR coated glass substrate.

9. A coated substrate, comprising a substrate, and an anti-reflective coating provided on a surface of the substrate, wherein the anti-reflective coating comprises a first coating layer provided on the surface of the substrate, a second coating layer contacting a surface of the first layer at a side opposite to the substrate, wherein the first layer comprises:

an inorganic oxide binder; and

wherein the second layer comprises:

elongated dense inorganic oxide particles with an aspect ratio of at least 2 and a smaller diameter in the range of 3 to 20 nm;

0 to 30 wt-% aluminium oxide equivalents of aluminium containing compound;

an inorganic oxide binder; and

pores with a diameter in the range of 10 to 120 nm as measured using ellipsometry and/or electron microscopy, formed by a porogen comprising core-shell nanoparticles wherein the core comprises an organic compound which organic compound comprises a polymer, and the shell comprises an inorganic oxide.

10. The coated substrate according to claim 9 , wherein the first layer comprises pores with a diameter in the range of 10 to 120 nm as measured using ellipsometry and/or electron microscopy.

11. The coated substrate according to claim 9 , wherein the first layer has a lower porosity than the second layer.

12. The coated substrate according to claim 9 , wherein the second coating layer comprises between 0.5 to 25 wt-% aluminium oxide equivalents of aluminium containing compound.

13. The coated substrate according to claim 9 , wherein

the substrate is a glass substrate having a refractive index n0;

the first layer has a first layer thickness in the range from 50 to 180 nm, as measured using ellipsometry, and a refractive index n1 at an optical wavelength of 600 nm in the range of 1.50-1.30 as measured using ellipsometry an a coated substrate;

the second layer has a second layer thickness in the range from 50 to 180 nm, as measured using ellipsometry, and a refractive index n2 at an optical wavelength of 600 nm in the range of 1.35-1.20 as measured using ellipsometry an a coated substrate;

and n0<n1<n2.

14. The coated substrate according to claim 9 , wherein the substrate demonstrates a reduction in transmission of less than 0.25% as determined in a PCT-48 hr pressure cooker test.

15. An article comprising the coated substrate according to claim 9 .

16. A solar module comprising the coated substrate according to claim 9 .

Assignments (4)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 2, 2024
From: COVESTRO (NETHERLANDS) B.V.
To: MEGA P&C ADVANCED MATERIALS (SHANGHAI) COMPANY LIMITED
Reel/Frame 069465/0744 →
CHANGE OF CORPORATE ADDRESS Recorded Mar 30, 2022
From: COVESTRO (NETHERLANDS) B.V.
To: COVESTRO (NETHERLANDS) B.V.
Reel/Frame 059546/0570 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 21, 2021
From: DSM IP ASSETS B.V.
To: COVESTRO (NETHERLANDS) B.V.
Reel/Frame 057544/0959 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 4, 2021
From: BESSELING, THIJS; PASMANS, PETER LEONARDUS ELISABETH MARIA; DRAAISMA, GUY
To: DSM IP ASSETS B.V.
Reel/Frame 056129/0323 →
Priority Claims (2)
EP 18200813 · Oct 16, 2018 · regional
EP 18200816 · Oct 16, 2018 · regional
Continuity (1)
Related Publication 20210317034A1 · Oct 14, 2021