IP Library Granted Patent US 11,639,473
Granted Patent B2
US 11,639,473 · App. 17/282,078 · Granted May 2, 2023

Renewable diesel

Inventors: Ramin Abhari (Bixby, OK); Nathan McMullen (Bixby, OK); David A. Slade (Ames, IA); Nate Green (Ames, IA)
Assignee: REG Synthetic Fuels, LLC
C10G3/50C10G3/46C10G45/62C10G2300/1014C10G2300/1018C10G2300/301C10G2300/304C10G2300/4006C10G2300/4012C10G2300/802C10G2400/04C10G2400/08
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Quick Facts
Patent No.
US 11,639,473
App. No.
17/282,078
Granted
May 2, 2023
Kind
B2
Abstract

The present technology relates to hydrocarbon fuels comprising renewable content. More particularly, the technology relates to manufacture of renewable diesel for potential use as aviation turbine fuel blendstock.

Claims (16)

1. A process for producing a renewable diesel overhead fraction comprising the steps of

a. subjecting a feedstock comprising free fatty acids, mono-, di-, and/or tri-glycerides to hydrodeoxygenation (HDO) to produce an HDO effluent comprising C 14 -C 18 n-paraffins;

b. subjecting the HDO effluent to hydroisomerization to produce a hydroisomerizate comprising C 14 -C 18 isoparaffins and unreacted C 14 -C 18 n-paraffins; and

c. separating the hydroisomerizate in a flash drum into an overhead renewable diesel fraction and a bottoms fraction wherein both fractions comprise C 14 -C 18 n-paraffins and C 14 -C 18 isoparaffins;

wherein the overhead renewable diesel has a difference of 20° C. or less between its final boiling point (FBP) and its 95% boil-off temperature (T95) according to ASTM D2887 simulated distillation test method;

wherein the overhead renewable diesel fraction has an existent gum value of 7 mg/100 mL or less according to ASTM D381; and

wherein the hydroisomerizate has a value of final boiling point minus 95% boil-off temperature (FBP-T95) that is greater than 30° C. as measured by ASTM D2887 simulated distillation test method.

2. The process of claim 1 , wherein the overhead renewable diesel fraction comprises at least 90% C 14 -C 18 n-paraffins and iso-paraffins.

3. The process of claim 1 , wherein the overhead renewable diesel fraction is used as jet fuel blendstock.

4. The process of claim 1 , wherein the feedstock comprises tallow, lard, poultry fat, fish oil, canola oil, rapeseed oil, palm oil, soybean oil, corn oil, jatropha oil, carinata oil, cotton seed oil, hempseed oil, sunflower oil, greases from restaurants and/or food processing operations, microbial oil, or a combination of any two or more thereof.

5. The process of claim 1 , wherein the cloud point of the overhead renewable diesel fraction is less than −5° C.

6. The process of claim 5 , wherein the cloud point of the overhead renewable diesel fraction is between −12° C. and −30° C.

7. The process of claim 1 , wherein the hydrodeoxygenation is performed under at least 500 psia hydrogen partial pressure at temperatures in the 500-700° F. range over a sulfided molybdenum catalyst promoted by nickel and/or cobalt.

8. The process of claim 1 , wherein the hydroisomerization is performed under at least 500 psia hydrogen partial pressure at temperatures in the 580-680° F. range over a bifunctional catalyst comprising platinum or tungsten and a support comprising silica.

9. The process of claim 1 , wherein the feedstock is diluted with a hydrocarbon solvent.

10. The process of claim 9 , wherein the hydrocarbon solvent is a petroleum middle distillate.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 28, 2022
From: ABHARI, RAMIN; MCMULLEN, NATHAN; SLADE, DAVID A.; GREEN, NATE
To: REG SYNTHETIC FUELS, LLC
Reel/Frame 061585/0399 →
RELEASE OF SECURITY INTEREST Recorded Jul 1, 2022
From: UMB BANK, N.A., AS COLLATERAL TRUSTEE
To: REG SYNTHETIC FUELS, LLC; RENEWABLE ENERGY GROUP, INC.; REG SENECA, LLC; REG BIOFUELS, LLC
Reel/Frame 060562/0428 →
PATENT SECURITY AGREEMENT Recorded Jun 19, 2021
From: REG SYNTHETIC FUELS, LLC
To: UMB BANK, N.A., AS COLLATERAL TRUSTEE
Reel/Frame 056628/0673 →
Continuity (2)
Provisional Application 62742065 · Oct 5, 2018
Related Publication 20210371755A1 · Dec 2, 2021