IP Library Granted Patent US 12,540,251
Granted Patent B2
US 12,540,251 · App. 17/282,891 · Granted Feb 3, 2026

Thermoplastic polymer powder for 3D printing with improved recyclability

Inventors: Ornella Zovi (Serquigny, FR); Arnaud Lemaitre (Serquigny, FR); Jean-Charles Durand (Serquigny, FR)
Assignee: ARKEMA FRANCE
C09D11/102B33Y70/00C08K5/37
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Quick Facts
Patent No.
US 12,540,251
App. No.
17/282,891
Granted
Feb 3, 2026
Kind
B2
Abstract

A powder intended for 3D printing, based on thermoplastic polymer, wherein it contains at least 0.1% by weight of at least one thioether antioxidant relative to the total weight of powder. Also, a process for stabilizing the color of a powder based on polymer in a 3D printing process, in which at least 0.1% by weight of at least one thioether antioxidant is incorporated relative to the total weight of powder.

Claims (20)

1 . A powder intended for 3D printing, the powder comprising a thermoplastic polymer and at least one thioether antioxidant,

wherein the powder comprises at least 0.1% by weight of at least one thioether antioxidant relative to the total weight of powder, and

wherein the at least one thioether antioxidant comprises pentaerythrityl tetrakis(3-dodecylthiopropionate or 3-laurylthiopropionate),

wherein the at least one thioether antioxidant is the only antioxidant present.

2 . The powder as claimed in claim 1 , in which said at least one thioether antioxidant represents from 0.1% to 5%, relative to the total weight of powder representing 100%.

3 . The powder as claimed in claim 1 , in which said thermoplastic polymer is chosen from: polyolefin, polyethylene, polypropylene, polyvinyl chloride, polyacetal, polystyrene, polyimide, polysulfone, poly (N-methylmethacrylimide), polymethyl methacrylate, polyvinylidene fluoride, ionomer, polyether ketone, polyaryl ether ketone, polyamide, polyether, polyester, polydimethylsiloxane, polycarbonate and mixtures thereof in the form of alternating, statistical or block copolymers.

4 . The powder as claimed in claim 1 , in which the thermoplastic polymer comprises at least one polyamide chosen from PA11, PA12, PA10.10, aliphatic polyamides resulting from the condensation of an aliphatic diamine containing from 6 to 12 carbon atoms and of an aliphatic diacid containing from 9 to 12 carbon atoms, and copolyamides 11/12 containing either more than 90% of units 11 or more than 90% of units 12.

5 . The powder as claimed in claim 1 , in which the thermoplastic polymer is in the form of a powder with a volume-median diameter D50 in the range from 10 to 150 μm.

6 . The powder as claimed in claim 1 , wherein the thermoplastic polymer comprises a copolyamide of polyamides 11 and 12 containing either more than 90% of units 11 or more than 90% of units 12.

7 . A 3D printing process comprising utilizing the powder as claimed in claim 1 .

8 . A process for manufacturing an article comprising: sintering the powder as claimed in claim 1 , recovering any unsintered powder, and reusing the unsintered powder.

9 . A powder intended for 3D printing, based on a thermoplastic polymer, wherein the powder contains at least 0.1% by weight of at least one thioether antioxidant relative to the total weight of powder, and

wherein the at least one thioether antioxidant is chosen from: dilauryl thiodipropionate (DLTDP), ditridecyl thiodipropionate (DTDTDP), distearyl thiodipropionate (DSTDP), dimyristyl thiodipropionate (DMTDP), pentaerythrityl tetrakis(3-dodecylthiopropionate or 3-laurylthiopropionate) or mixtures thereof,

wherein the powder comprises an antioxidant mixture including the at least one thioether antioxidant, wherein the thioether antioxidant is more than 55% by weight of the antioxidant mixture.

10 . A powder intended for 3D printing, based on a thermoplastic polymer, wherein the powder contains at least 0.1% by weight of at least one thioether antioxidant relative to the total weight of powder, and

wherein the at least one thioether antioxidant is chosen from: dilauryl thiodipropionate (DLTDP), ditridecyl thiodipropionate (DTDTDP), distearyl thiodipropionate (DSTDP), dimyristyl thiodipropionate (DMTDP), pentaerythrityl tetrakis(3-dodecylthiopropionate or 3-laurylthiopropionate) or mixtures thereof,

wherein the thermoplastic polymer comprises a copolyamide of polyamides 11 and 12 containing either more than 90% of units 11 or more than 90% of units 12.

11 . A powder intended for 3D printing, the powder comprising a thermoplastic polymer and at least one thioether antioxidant,

wherein the powder comprises at least 0.1% by weight of at least one thioether antioxidant relative to the total weight of powder,

wherein the at least one thioether antioxidant comprises pentaerythrityl tetrakis(3-dodecylthiopropionate or 3-laurylthiopropionate), wherein the powder comprises an antioxidant mixture including the at least one thioether antioxidant, and wherein the at least one thioether antioxidant is more than 55% by weight of the antioxidant mixture.

Assignments (2)
CHANGE OF ADDRESS Recorded Jul 4, 2025
From: ARKEMA FRANCE
To: ARKEMA FRANCE
Reel/Frame 071814/0739 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 5, 2021
From: ZOVI, ORNELLA; LEMAITRE, ARNAUD; DURAND, JEAN-CHARLES
To: ARKEMA FRANCE
Reel/Frame 055824/0248 →