IP Library Granted Patent US 11,258,114
Granted Patent B2
US 11,258,114 · App. 17/284,263 · Granted Feb 22, 2022

Battery packs with cell module assemblies usable in multiple applications

Inventors: Jeffrey Zeiler (Wauwatosa, WI); Jacob Schmalz (Milwaukee, WI); Nick Zeidler (Wauwatosa, WI)
Assignee: Briggs & Stratton, LLC
H01M10/482H01M10/486H01M50/204H01M50/296H01M50/509H01M50/512A01D69/02A01D2101/00A47L11/4005B60R16/033B66F9/075B66F11/04
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Quick Facts
Patent No.
US 11,258,114
App. No.
17/284,263
Granted
Feb 22, 2022
Kind
B2
Abstract

A cell module assembly includes multiple lithium-ion battery cells connected in parallel and an electronic controller. The electronic controller is programmed to receive useful life data for a useful life indicator of the battery cells, save the life data to memory to create a life data history, determine a life measurement based on the life data history, compare the life measurement to a first end of life threshold, determine if the life measurement has met the first end of life threshold, provide a first end of life output indicating that the life measurement has met the first end of life threshold, compare the life measurement to a second end of life threshold, determine if the life measurement has met the second end of life threshold, and provide a second end of life output indicating that the life measurement has met the second end of life threshold.

Claims (31)

1. A cell module assembly, comprising:

a plurality of lithium-ion battery cells connected in parallel; and

an electronic controller programmed to:

receive useful life data for a useful life indicator of the plurality of lithium-ion battery cells;

save useful life data to memory to create a useful life data history;

determine a useful life measurement based on the useful life data history;

compare the useful life measurement to a first end of life threshold, determine if the useful life measurement has met the first end of life threshold, and provide a first end of life output indicating that the useful life measurement has met the first end of life threshold; and

compare the useful life measurement to a second end of life threshold, determine if the useful life measurement has met the second end of life threshold, and provide a second end of life output indicating that the useful life measurement has met the second end of life threshold.

2. The cell module assembly of claim 1 , wherein the useful life indicator is one of the group consisting of charge capacity of the plurality of lithium-ion battery cells, time elapsed since a commissioning date of the cell module assembly, number of cycles since the commissioning date, depth of cycle, an electrical charge tracker programmed to count the number of coulombs supplied by the cell module assembly since the commission date, a counter programmed to count instances of operation of the cell module assembly at a temperature sensed by a temperature sensor above a temperature threshold, current supplied by the cell module assembly, current received by the cell module assembly for charging the plurality of lithium-ion battery cells, voltage supplied by the cell module assembly, and the voltage applied to the cell module assembly during charging of the plurality of lithium-ion battery cells.

3. The cell module assembly of claim 1 , further comprising:

a top plate including a top plate positive terminal; and

a bottom plate including a bottom plate negative terminal.

4. The cell module assembly of claim 1 , wherein the plurality of lithium-ion battery cells comprises thirty-two lithium ion battery cells.

5. The cell module assembly of claim 4 , wherein the thirty-two lithium ion battery cells are arranged in a 1S32P arrangement.

6. The cell module assembly of claim 4 , wherein the thirty-two lithium ion battery cells are arranged in a 2S16P arrangement.

7. A cell module assembly, comprising:

a plurality of lithium-ion battery cells connected in parallel; and

an electronic controller programmed to:

receive useful life data for a plurality of useful life indicators of the plurality of lithium-ion battery cells;

save useful life data to memory to create a useful life data histories;

determine a useful life measurement based on the useful life data histories;

compare the useful life measurement to a first end of life threshold, determine if the useful life measurement has met the first end of life threshold, and provide a first end of life output indicating that the useful life measurement has met the first end of life threshold; and

compare the useful life measurement to a second end of life threshold, determine if the useful life measurement has met the second end of life threshold, and provide a second end of life output indicating that the useful life measurement has met the second end of life threshold.

8. The cell module assembly of claim 7 , wherein the plurality of useful life indicators are two or more of the group consisting of charge capacity of the plurality of lithium-ion battery cells, time elapsed since a commissioning date of the cell module assembly, number of cycles since the commissioning date, depth of cycle, an electrical charge tracker programmed to count the number of coulombs supplied by the cell module assembly since the commission date, a counter programmed to count instances of operation of the cell module assembly at a temperature sensed by a temperature sensor above a temperature threshold, current supplied by the cell module assembly, current received by the cell module assembly for charging the plurality of lithium-ion battery cells, voltage supplied by the cell module assembly, and the voltage applied to the cell module assembly during charging of the plurality of lithium-ion battery cells.

9. The cell module assembly of claim 7 , further comprising:

a top plate including a top plate positive terminal; and

a bottom plate including a bottom plate negative terminal.

10. The cell module assembly of claim 7 , wherein the plurality of lithium-ion battery cells comprises thirty-two lithium ion battery cells.

11. The cell module assembly of claim 10 , wherein the thirty-two lithium ion battery cells are arranged in a 1S32P arrangement.

12. The cell module assembly of claim 10 , wherein the thirty-two lithium ion battery cells are arranged in a 2S16P arrangement.

13. A battery pack comprising a plurality of cell module assemblies as set forth in claims 1 - 12 .

Assignments (3)
SECURITY INTEREST Recorded Feb 17, 2023
From: BRIGGS & STRATTON, LLC
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 062729/0725 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 16, 2021
From: ZEILER, JEFFREY; SCHMALZ, JACOB; ZEIDLER, NICK
To: BRIGGS & STRATTON CORPORATION
Reel/Frame 058123/0353 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 11, 2021
From: ZEILER, JEFFREY; SCHMALZ, JACOB; ZEIDLER, NICK
To: BRIGGS & STRATTON, LLC
Reel/Frame 058084/0835 →