Catalytic reactor with load distributor assembly
A catalytic reactor comprises a load distributor assembly to evenly transfer a load from equipment (internals) to a reactor support ring or support structure fixed within the reactor shell, thereby maximizing the possible load to be applied to the support ring or support structure without any hot-work modifications and without exceeding the allowable tensions/stress.
1. A catalytic reactor for chemical reactions, comprising a reactor shell and a reactor support ring or support structure fixed to an inner side of the reactor shell and further comprising a load distributor assembly with a load transfer means to transfer a load from the load distributor assembly to the reactor support ring or support structure, wherein said load distributor assembly is adapted to support said load transfer means on an upper side of the reactor support ring or support structure and adjacent to the inner side of the reactor shell.
2. A catalytic reactor according to claim 1 , wherein the distance from the centre of a lower side of said load transfer means and the inner side of the reactor shell is less than 100 mm.
3. A catalytic reactor according to claim 1 , wherein said load distributor assembly comprises a plurality of segments adapted to be fixed together.
4. A catalytic reactor according to claim 3 , wherein the plurality of segments are fixed together by bolts and nuts, threaded rods and nuts, welding or pins and bores.
5. A catalytic reactor according to claim 1 , wherein the load distributor assembly comprises a circumference adjusting means which enables an outer circumference of the load distributor assembly to fit the inner side of the reactor shell.
6. A catalytic reactor according to claim 5 , wherein the circumference adjusting means comprises one or more shims or threaded connections.
7. A catalytic reactor according to claim 1 , wherein the load transfer means comprises a plurality of individually adjustably distribution members, adapted to be adjusted to fit the upper side of the reactor support ring or support structure.
8. A catalytic reactor according to claim 1 , wherein the load transfer means comprises a plurality of individually adjustable distribution members, adapted to be adjusted to fit the inner side of the reactor shell.
9. A catalytic reactor according to claim 1 , wherein the position of the load transfer means relative to the load distributor assembly is adapted to be adjusted by a load transfer adjusting means.
10. A catalytic reactor according to claim 9 , wherein the load transfer adjusting means comprises a screw.
11. A catalytic reactor according to claim 9 , wherein the load transfer adjusting means comprises a shim.
12. A catalytic reactor according to claim 11 , wherein the load transfer adjusting means comprises a flexible member.
13. A catalytic reactor according to claim 9 , wherein the load transfer means comprises a plurality of individually adjustably distribution members adapted to be adjusted to fit the upper side of the reactor support ring or support structure, and the individually adjustable distribution members comprise a gasket groove and the load transfer adjusting means comprises a gasket rope.
14. A catalytic reactor according to claim 1 , wherein the load distributor assembly comprises a ring with a horizontal rectangular cross sectional part.
15. A catalytic reactor according to claim 1 , wherein the load distributor assembly comprises a ring with a horizontal rectangular cross sectional part and a vertical rectangular cross sectional part which are fixed together.
16. A catalytic reactor according to claim 1 , wherein said load distributor assembly comprises circular ring segments adapted to be fixed together.
17. A catalytic reactor according to claim 1 , wherein the load distributor assembly has a circular outer circumference.
18. A system for mounting a load distributor assembly in a catalytic reactor for chemical reactions, comprising a reactor shell and a reactor support ring or support structure fixed to an inner side of the reactor shell, wherein the system comprises a segmented ring template adapted to fit the inner side of the reactor shell and an upper side of the reactor support ring or support structure, said segmented ring template comprises apertures adapted to receive a load transfer means for the load distributor assembly and locate the load transfer means in an evenly distributed ring pattern on the reactor support ring or support structure.
19. A catalytic reactor according to claim 1 , wherein said catalytic reactor is a hydroprocessing reactor.