IP Library Granted Patent US 12,539,554
Granted Patent B2
US 12,539,554 · App. 17/285,759 · Granted Feb 3, 2026

Flash butt welding member and flash butt welding method for providing wheel rim weld part with excellent formability

Inventors: Gyu-Yeol Bae (Incheon, KR); Ho-Soo Kim (Incheon, KR)
Assignee: POSCO CO., LTD
B23K11/04B23K11/002B23K2103/04B60B2310/302
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Quick Facts
Patent No.
US 12,539,554
App. No.
17/285,759
Granted
Feb 3, 2026
Kind
B2
Abstract

Provided are a flash butt welding member and a flash butt welding method for providing a wheel rim weld part with excellent formability. The flash butt welding member of the present invention satisfies that a weld part has a hardness of 220-270 Hv, and d<0.25T, when d is the closest distance between fine-grained heat affected zones (HAZ) formed at the left and right of the weld part while facing each other and T is the thickness of a weld base metal, and satisfies L/T>2, when the total length of an upset part constituting the weld part is L.

Claims (17)

1 . A welding member having formability for a wheel rim weld portion, the welding member comprising:

a weld portion obtained by flash butt welding two steel plates using an electrode; and

a first fine-grained heat affected zone (HAZ) and a second fine-grained HAZ on the left and right, respectively, of the weld portion in a facing manner,

wherein:

a hardness of the weld portion is 220 to 270 Hv, the weld portion satisfies d<0.25 Tin which d is a shortest distance between the first fine-grained HAZ and the second fine-grained HAZ and T is a thickness of a welding target material,

the weld portion satisfies 2<L/T in which L is an overall length of an upset part forming the weld portion,

and an average grain diameter of the fine-grained HAZ is 10 μm or less.

2 . The welding member of claim 1 , wherein the weld portion satisfies d<0.13T.

3 . The welding member of claim 1 , wherein an average grain diameter of a coarse-grained HAZ portion forming the weld portion is 100 μm or less.

4 . A flash butt welding method comprising:

pre-heating a weld target surface of two steel plates including applying a first current that is 30 to 40% of a short-circuit current,

flash butt welding the pre-heated weld target surface of the two steel plates via an electrode and subsequently upset heating to form an upset heated weld portion,

cooling the upset heated weld portion to form a cooled weld portion, and

and post-heating the cooled weld portion to form a weld portion,

wherein the weld portion obtained has hardness of 220 to 270 Hv, satisfies d<0.25 T in which d is a shortest distance between fine-grained heat affected zones (HAZs) formed on the left and right of the weld portion in a facing manner and T is a thickness of a welding target material, and satisfies 2<L/T in which L is an overall length of an upset part forming the weld portion.

5 . The method of claim 4 , wherein the pre-heating of the weld target surface of the two steel plates further includes applying the first current for 1.5 to 4.0 seconds, and

wherein the post-heating of the cooled weld portion includes applying a second current for 0.1 to 0.3 seconds, where the second current is 10 to 15% of a short-circuit current.

Assignments (3)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 26, 2022
From: POSCO HOLDINGS INC.
To: POSCO CO., LTD
Reel/Frame 061777/0937 →
CHANGE OF NAME Recorded Sep 28, 2022
From: POSCO
To: POSCO HOLDINGS INC.
Reel/Frame 061561/0730 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 15, 2021
From: BAE, GYU-YEOL; KIM, HO-SOO
To: POSCO
Reel/Frame 055935/0522 →
Priority Claims (1)
KR 10-2019-0110708 · Sep 6, 2019 · national
Continuity (1)
Related Publication 20210379688A1 · Dec 9, 2021
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