IP Library Patent Application 17285982
Patent Application
App. No. 17/285,982

INCREASING TRANSPARENCY OF NANOFIBER SHEETS

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Quick Facts
Patent No.
US None
App. No.
17/285,982
Abstract

Methods for increasing transparency of a nanofiber sheet to many wavelengths of radiation, including those wavelengths within the visible spectrum, are described. These techniques include straining a nanofiber sheet so as to increase its width.

Claims (55)

1 . A method comprising:

drawing a first nanofiber sheet from a nanofiber forest, the first nanofiber sheet having a fixed end integral with the nanofiber forest and a free end opposite the fixed end, wherein a plurality of nanofibers of the first nanofiber sheet are aligned with a drawing direction of the first nanofiber sheet; attaching a strain element to the free end;

applying strain to the free end by elongating the strain element in a direction not parallel to the alignment of the nanofibers;

attaching the strained free end of the nanofiber sheet to a support, the support maintaining the applied strain in the first nanofiber sheet;

removing the first nanofiber sheet from the nanofiber forest; and

stacking a second nanofiber sheet on the first nanofiber sheet.

2 . The method of claim 1 , further comprising:

drawing the second nanofiber sheet from the nanofiber forest, the second nanofiber sheet having a second fixed end integral with the nanofiber forest and a second free end opposite the second fixed end, wherein a plurality of nanofibers of the second nanofiber sheet are aligned with the drawing direction of the second nanofiber sheet;

attaching the strain element to the second free end;

applying strain to the second free end by elongating the strain element in a second direction not parallel to the orientation of the nanofibers;

attaching the second strained, free end of the second nanofiber sheet to a second support, the second support maintaining the applied strain in the second nanofiber sheet; and

removing the second nanofiber sheet from the nanofiber forest.

3 . The method of claim 1 , further comprising forming a plurality of gaps in one or both of the first nanofiber sheet and the second nanofiber sheet in response to applying the strain.

4 . The method of claim 3 ,

wherein an average gap size of the gaps is from 8 microns on a side to 45 microns on a side, and

wherein:

applying the strain to the first nanofiber sheet and the second nanofiber sheet comprises straining each sheet by a factor of 3; and

a transparency of the stacked first nanofiber sheet and the second nanofiber sheet to radiation in the visible spectrum is 90%.

5 . (canceled)

6 . The method of claim 2 , wherein a transparency of the stack of the first nanofiber sheet and the second nanofiber sheet to radiation having a wavelength of 550 nm is from 72% to 88%.

7 . The method of claim 2 , wherein the first nanofiber sheet and the second nanofiber sheet are stacked relative to have their corresponding nanofiber alignment directions not parallel to one another.

8 . The method of claim 1 , wherein an angle between nanofiber alignment directions of the first nanofiber sheet and the second nanofiber sheet are from 45° to 135°, excluding 0°.

9 . The method of claim 1 ,

wherein the second nanofiber sheet is in an as-drawn state, and

wherein the method further comprises densifying the second nanofiber sheet by exposing the second nanofiber sheet to a solvent and removing the solvent before the stacking.

10 . (canceled)

11 . A method comprising:

drawing a nanofiber sheet from a nanofiber forest, the nanofiber sheet having a fixed end integral with the nanofiber forest and a free end opposite the fixed end, wherein a plurality of nanofibers of the nanofiber sheet are aligned in a direction parallel to a drawing direction of the nanofiber sheet;

attaching a strain element to the free end;

applying strain to the free end by elongating the strain element in a direction not parallel to the alignment of the nanofibers; and

attaching the strained, free end of the nanofiber sheet to a support, the support maintaining the applied strain in the nanofiber sheet.

12 . The method of claim 11 , further comprising removing the strain element from the strained free end.

13 . The method of claim 11 , further comprising applying the method of claim 11 to the fixed end of the nanofiber sheet.

14 . The method of claim 13 , further comprising severing the fixed end from the nanofiber forest after applying the strain to the fixed end.

15 . The method of claim 11 , wherein the strain is applied in a direction from 45° to 135° relative to the direction of alignment of the nanofibers within the nanofiber sheet.

16 . The method of claim 11 , wherein the nanofiber sheet has a first width prior to straining and a second width after straining, the second width greater than the first width.

17 . The method of claim 16 , wherein the second width is from 2.5 times to 3 times the first width.

18 . The method of claim 16 , wherein a transparency to radiation having a wavelength of 550 nm is at least 80%.

19 . A transparent nanofiber sheet produced by a method comprising:

drawing a nanofiber sheet from a nanofiber forest in a drawing direction, the nanofiber sheet having a fixed end integral with the nanofiber forest and a free end opposite of the fixed end, wherein a plurality of nanofibers of the nanofiber sheet is aligned in an alignment direction that is parallel with the drawing direction;

attaching a strain element to the free end;

elongating the strain element in a direction different from the alignment direction, such that a width of the free end is increased to be larger than a width of the fixed end;

attaching the elongated free end to an inelastic support; and

removing the nanofiber sheet from the nanofiber forest.

20 . The transparent nanofiber sheet produced by the method of claim 19 , wherein the width of the free end is 2.5 times to 3 times wider than the width of the fixed end.

21 . The transparent nanofiber sheet produced by the method of claim 19 , wherein the width of the free end is 1.5 times to 2 times wider than the width of the fixed end.

22 . The transparent nanofiber sheet produced by the method of claim 19 , wherein the width of the free end is 1.1 times to 2.5 times wider than the width of the fixed end.

23 . The transparent nanofiber sheet produced by the method of claim 19 , wherein a transparency in a visible radiation spectrum of the free end of the nanofiber sheet is 10% to 15% greater than the fixed end of the nanofiber sheet.

24 . The transparent nanofiber sheet produced by the method of claim 19 , wherein the plurality of nanofibers includes multi-walled nanofibers.

25 . The transparent nanofiber sheet produced by the method of claim 19 ,

wherein the produced transparent nanofiber sheet includes:

a first end having a first width;

a second end having a second width that is greater than the first width; and

the inelastic support attached to the second end, the inelastic support configured to maintain a strain applied to the second end, wherein the strain is applied in a strain direction different from the alignment direction of the plurality of nanofibers forming the nanofiber sheet,

wherein a transparency in a visible radiation spectrum of the second end of the nanofiber sheet is greater than the first end of the nanofiber sheet.

Assignments (2)
CHANGE OF ADDRESS Recorded May 18, 2023
From: LINTEC OF AMERICA, INC.
To: LINTEC OF AMERICA, INC.
Reel/Frame 063695/0611 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 16, 2021
From: LEE, JAEAH
To: LINTEC OF AMERICA, INC.
Reel/Frame 055940/0283 →