Systems and methods for manufacture of controlled release of agricultural cores
Carriers are disclosed for supporting a plurality of agricultural cores on a plurality of core supports for coating by a flexible film. The plurality of core supports may include a pedestal for supporting a respective agricultural core and a core periphery region having a plurality of bridge elements which couple the pedestal to the connecting structure between the plurality of core supports. The carriers may include a vacuum system that independently communicates a partial vacuum to an aperture in each respective pedestal and a plurality of apertures in the core periphery region of a respective core support between the bridge elements.
1. A system for coating agricultural cores with a flexible film, the system comprising:
a carrier having an exterior face including a connecting structure and a plurality of core supports recessed relative to the connecting structure, each core support including
a pedestal sized and shaped to support one of the agricultural cores to be coated, the pedestal including an aperture of a first fluid conduit; and
a plurality of bridges which extend between the pedestal and the connecting structure of the exterior face of the carrier, the plurality of bridges being separated by a plurality of apertures of a second fluid conduit; and
a vacuum system in fluid communication with the first fluid conduit and the second fluid conduit, wherein the vacuum system pulls the flexible film toward the pedestal.
2. The system of claim 1 , wherein the plurality of bridges connect the connecting structure and the pedestal such that when an agricultural core is not positioned on the pedestal the flexible film is capable of conforming to the shape of the pedestal, the plurality of bridges, and the connecting structure.
3. The system of claim 1 , wherein a top surface of the pedestal is below a top surface of the connecting structure.
4. The system of claim 3 , wherein each of the plurality of bridges has a top surface extending above the top surface of the connecting structure.
5. The system of claim 3 , wherein each of the plurality of bridges has a top surface positioned completely lower than the top surface of the connecting structure.
6. The system of claim 3 , wherein each of the plurality of bridges has a top surface extending above the top surface of the pedestal.
7. The system of claim 3 , wherein each of the plurality of bridges has a top surface positioned completely below the top surface of the pedestal.
8. The system of claim 3 , wherein the pedestal includes a concave section surrounded by an outer shelf, the concave section including the aperture of the first fluid conduit.
9. The system of claim 1 , wherein the carrier includes a base having a plurality of recesses and a plurality of inserts, each of the plurality of inserts being positioned in a respective one of the plurality of recesses, each of the plurality of inserts including the pedestal and bridges of the respective core supports.
10. The system of claim 1 , wherein the flexible film is a biodegradable film.
11. The system of claim 1 , wherein system further comprises a plurality of elongated film securing apertures.
12. A system for coating agricultural cores with a flexible film, the system comprising: a carrier having an exterior face including a connecting structure and a plurality of core supports recessed relative to the connecting structure, each core support including
a central region to support the respective agricultural core, the central region including an aperture of a first fluid conduit; and
a core periphery region surrounding the respective agricultural core, the core periphery region including a plurality of apertures of a second fluid conduit; and
a vacuum system in fluid communication with the first fluid conduit and the second fluid conduit, for a respective core support the vacuum system controls an application of a partial vacuum to the first fluid conduit independent of an application of a partial vacuum to the second fluid conduit.
13. The system of claim 12 , wherein the vacuum system permits the application of the partial vacuum to the second fluid conduit to stretch and break the flexible film.
14. The system of claim 12 , wherein the vacuum system permits the application of the partial vacuum to the first fluid conduit when the respective core support is positioned to receive an agricultural core.
15. The system of claim 12 , wherein the flexible film is secured to a film support by a plurality of elongated film securing apertures.
16. A system for coating agricultural cores with a flexible film, the system comprising:
a carrier having a plurality of core supports connected by a connecting structure, a first film support positioned along a first side of the connecting structure, and a second film support positioned along a second side of the connecting structure, opposite the first side of the connecting structure, the first film support and the second film support including a plurality of elongated film securing apertures; and
a vacuum system in fluid communication with the plurality of elongated film securing apertures in the first film support and the second film support, the vacuum system controls an application of a partial vacuum to the plurality of elongated film securing apertures to hold the flexible film relative to the carrier.
17. The system of claim 16 , wherein each core support includes a central region to support the respective agricultural core, the central region including an aperture of a first fluid conduit, wherein the vacuum system controls an application of a partial vacuum to the first fluid conduit independent of the application of the partial vacuum to the plurality of elongated apertures in the first film support and the second film support.
18. The system of claim 16 , wherein each core support further includes a core periphery region surrounding the central region, the core periphery region including a plurality of apertures of a second fluid conduit, wherein the vacuum system controls an application of a partial vacuum to the second fluid conduit independent of the application of the partial vacuum to the first fluid conduit.