IP Library Patent Application 17286670
Patent Application
App. No. 17/286,670

SILANE CROSSLINKABLE FOAMABLE POLYOLEFIN COMPOSITION AND FOAM

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Patent No.
US None
App. No.
17/286,670
Abstract

The present invention is directed to a foamable polyolefin composition which is crosslinkable by silane groups, to a crosslinked foam obtained from such a foamable polyolefin composition, and to a process for producing a crosslinked foam based on the foamable polyolefin composition. The foamable polyolefin composition comprises a polyethylene bearing hydrolysable silane groups and comonomer units comprising a polar group selected from the group consisting of acrylic acid, methacrylic acid, acrylates, methacrylates, vinyl esters, and mixtures thereof, a silanol condensation catalyst, a physical blowing agent, and a cell nucleating agent.

Claims (30)

1 . A polyolefin composition comprising:

(A) a polyethylene bearing hydrolysable silane groups,

(B) a silanol condensation catalyst,

(C) a blowing agent, and

(D) a cell nucleating agent,

wherein the polyethylene bearing hydrolysable silane groups (A) is a copolymer of ethylene and a comonomer comprising a hydrolysable silane group and further comprises comonomer units comprising a polar group, wherein the comonomer units comprising a polar group are obtained from a comonomer selected from the group consisting of acrylic acid, methacrylic acid, acrylates, methacrylates, vinyl esters, and mixtures thereof, and

wherein the blowing agent (C) comprises a physical blowing agent or a mixture of physical blowing agents.

2 . The polyolefin composition according to claim 1 , wherein the comonomer comprising a hydrolysable silane group is represented by the following formula:

R 1 SiR 2 q Y 3-q

wherein R 1 is an ethylenically unsaturated hydrocarbyl, hydrocarbyloxy or (meth)acryloxy hydrocarbyl group,

each R 2 is independently an aliphatic saturated hydrocarbyl group,

Y, which may be the same or different, is a hydrolysable organic group, and

q is 0, 1 or 2.

3 . The polyolefin composition according to claim 1 , wherein the comonomer comprising a hydrolysable silane group is represented by the following formula:

CH 2 ═CHSi(OA) 3

wherein A is a hydrocarbyl group having 1 to 8 carbon atoms.

4 . The polyolefin composition according to claim 1 , wherein the silanol condensation catalyst (B) comprises an organic sulphonic acid or a precursor thereof including an acid anhydride thereof, or an organic sulphonic acid that has been provided with at least one hydrolysable protective group.

5 . The polyolefin composition according to claim 1 , wherein the content of the comonomer units comprising a polar group is 2.0 to 35.0 wt % based on the weight of the polyethylene bearing hydrolysable silane groups (A).

6 . The polyolefin composition according to claim 1 , wherein the content of the hydrolysable silane groups is 0.2 to 4.0 wt % based on the weight of the polyethylene bearing hydrolysable silane groups (A).

7 . The polyolefin composition according to claim 1 , wherein the amount of the polyethylene bearing hydrolysable silane groups (A) is 20.0 to 98.0 wt % based on the weight of the polyolefin composition.

8 . The polyolefin composition according to claim 1 , wherein the amount of the silanol condensation catalyst (B) is 1.0 to 9.0 wt % based on the weight of the polyethylene bearing hydrolysable silane groups (A).

9 . The polyolefin composition according to claim 1 , wherein the amount of the blowing agent (C) is 0.1 to 10 wt % based on the weight of the polyolefin composition.

10 . The polyolefin composition according to claim 1 , wherein the amount of the cell nucleating agent (D) is 0.1 to 5.0 wt % based on the weight of the polyolefin composition.

11 . The polyolefin composition according to claim 1 , wherein the cell nucleating agent (D) is a physical nucleating agent.

12 . A crosslinked foam obtained from a polyolefin composition according to claim 1 .

13 . A process for producing a crosslinked foam comprising the following steps:

a) providing a polyolefin composition, wherein the polyolefin composition is as defined in claim 1 ,

b) extruding the polyolefin composition through a die of an extruder,

c) allowing the extruded polyolefin composition to expand at ambient conditions, and

d) allowing the extruded polyolefin composition to crosslink at ambient conditions.

Assignments (2)
CHANGE OF ADDRESS Recorded Feb 23, 2022
From: BOREALIS AG
To: BOREALIS AG
Reel/Frame 059219/0949 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 19, 2021
From: PIEL, TANJA; TYNYS, ANTTI; HELLSTRÖM, STEFAN; ODERKERK, JEROEN; PRIETO, OSCAR; RUSKEENIEMI, JARI-JUSSI; MILEVA, DANIELA; DEFOER, JOHAN
To: BOREALIS AG
Reel/Frame 057223/0293 →