IP Library Granted Patent US 12,119,416
Granted Patent B2
US 12,119,416 · App. 17/287,988 · Granted Oct 15, 2024

Buffer layers for photovoltaic devices with group V doping

Inventors: Le Chen (Fremont, CA); Sachit Grover (Campbell, CA); Jason Kephart (San Jose, CA); Sergei Kniajanski (Clifton Park, NY); Chungho Lee (San Jose, CA); Xiaoping Li (Santa Clara, CA); Feng Liao (Perrysburg, OH); Dingyuan Lu (San Jose, CA); Rajni Mallick (Fremont, CA); Wenming Wang (Toledo, OH); Gang Xiong (Santa Clara, CA); Wei Zhang (San Jose, CA)
Assignee: First Solar, Inc.
H01L31/02167H01L31/02963H01L31/073
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Quick Facts
Patent No.
US 12,119,416
App. No.
17/287,988
Granted
Oct 15, 2024
Kind
B2
Abstract

According to the embodiments provided herein, a photovoltaic device can include a buffer layer adjacent to an absorber layer doped p-type with a group V dopant. The buffer layer can have a plurality of layers compatible with group V dopants.

Claims (46)

1. A photovoltaic device comprising:

a substrate;

a transparent conductive oxide layer over the substrate;

a buffer layer residing over the transparent conductive oxide layer, the buffer layer including:

a first buffer layer comprising a discontinuous first layer including MnO x and a void formed through the discontinuous first layer occupied by a material other than MnOx; and

a second buffer layer;

an absorber layer over the buffer layer, the absorber layer including a group V dopant, and the absorber layer having a first and second surface; and

a back contact layer over the absorber layer.

2. The photovoltaic device of claim 1 , wherein the first buffer layer includes a group V dopant.

3. The photovoltaic device of claim 1 , wherein the first buffer layer is adjacent to the absorber layer.

4. The photovoltaic device of claim 1 , wherein the discontinuous first layer of MnO x has a bandgap that substantially matches the bandgap of an adjacent semiconductor.

5. The photovoltaic device of claim 1 , further comprising a barrier layer between the substrate and the transparent conductive oxide layer.

6. The photovoltaic device of claim 5 , further comprising a conducting layer on top of the back contact layer.

7. The photovoltaic device of claim 6 , further comprising a back support on top of the conducting layer.

8. The photovoltaic device of claim 1 , wherein the layer of MnO x comprises MnO 2 or Mn 2 O 3 .

9. The photovoltaic device of claim 1 , wherein the layer of MnO x comprises Mn 3 O 4 .

10. The photovoltaic device of claim 1 , wherein the discontinuous first layer of MnO x has a dosage of Mn that is at least 0.05 μg/cm 2 .

11. The photovoltaic device of claim 1 , wherein the buffer layer further includes a third buffer layer including tin oxide and the second buffer layer includes a different material than the third buffer layer.

12. The photovoltaic device of claim 11 , wherein the buffer layer is adjacent to the absorber layer.

13. The photovoltaic device of claim 12 , wherein the second buffer layer includes magnesium oxide.

14. The photovoltaic device of claim 12 , wherein the second buffer layer includes zinc magnesium oxide.

15. The photovoltaic device of claim 12 , wherein the second buffer layer includes silicon dioxide.

16. The photovoltaic device of claim 12 , wherein the second buffer layer includes MnO x .

17. The photovoltaic device of claim 12 , wherein the second buffer layer includes silicon nitride.

18. The photovoltaic device of claim 12 , wherein the third buffer layer is thicker than the second buffer layer.

19. The photovoltaic device of claim 1 , wherein:

the buffer layer further comprises at least one intermediate layer between the first buffer layer and the second buffer layer; and

the at least one intermediate layer is composed of a different material than both the first buffer layer and the second buffer layer.

20. The photovoltaic device of claim 19 , wherein the second buffer layer is thicker than the at least one intermediate buffer layer.

21. The photovoltaic device of claim 19 , wherein the at least one intermediate buffer layer includes zinc magnesium oxide.

22. The photovoltaic device of claim 21 , wherein the second buffer layer includes silicon dioxide.

23. A photovoltaic device comprising:

a substrate;

a transparent conductive oxide over the substrate;

a buffer layer including two layers with one of the two layers being a discontinuous layer including MnO x having a void formed through the discontinuous layer occupied by a material other than MnOx and the buffer layer residing over the transparent conductive oxide;

an absorber layer, residing over the buffer layer, the absorber layer including a group V dopant, and the absorber layer having a first and second surface;

a back contact layer over the absorber layer; and

a conducting layer over the back contact layer.

24. A photovoltaic device comprising:

a substrate;

a transparent conductive oxide layer over the substrate;

a buffer layer including two layers with one of the two layers being a discontinuous layer including MnO x having a void formed through the discontinuous layer occupied by a material other than MnOx and the buffer layer residing over the transparent conductive oxide;

an absorber layer over the buffer layer, the absorber layer including a group V dopant, and the absorber layer having a first and second surface;

a back contact layer over the absorber layer;

a conducting layer over the back contact layer; and

a back support over the conducting layer.

Assignments (2)
RELEASE OF SECURITY INTEREST Recorded Feb 13, 2026
From: JPMORGAN CHASE BANK, N.A.
To: FIRST SOLAR, INC.
Reel/Frame 074858/0364 →
SECURITY INTEREST Recorded Jul 10, 2023
From: FIRST SOLAR, INC.
To: JPMORGAN CHASE BANK, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 064237/0462 →
Continuity (5)
Provisional Application 62866665 · Jun 26, 2019
Provisional Application 62834017 · Apr 15, 2019
Provisional Application 62833312 · Apr 12, 2019
Provisional Application 62749934 · Oct 24, 2018
Related Publication 20210376177A1 · Dec 2, 2021