IP Library Granted Patent US 12,106,889
Granted Patent B2
US 12,106,889 · App. 17/289,350 · Granted Oct 1, 2024

Electrical component, especially transformer or inductor

Inventors: Thomas Bernhard Gradinger (Aarau Rohr, CH); Uwe Drofenik (Zürich, CH)
Assignee: Hitachi Energy Ltd
H01F27/34H01F27/24H01F27/2828
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Quick Facts
Patent No.
US 12,106,889
App. No.
17/289,350
Granted
Oct 1, 2024
Kind
B2
Abstract

An electrical component includes a ferromagnetic core with a first and a second leg; a primary winding with a first primary winding portion arranged around the first leg of the ferromagnetic core and a second primary winding portion arranged around the second leg of the ferromagnetic core; wherein the first primary winding portion and the second primary winding portion each include parallel connectable conductors arranged around the ferromagnetic core in a cross section with the conductors being radially displaced with respect to each other at radial row positions, wherein the number of conductors of the first primary winding portion is equal the number of conductors of the second primary winding portion.

Claims (18)

1. An electrical component, comprising:

a ferromagnetic core with a first and a second leg;

a primary winding with a first primary winding portion arranged around the first leg of the ferromagnetic core and a second primary winding portion arranged around the second leg-of the ferromagnetic core;

wherein the first primary winding portion and the second primary winding portion each comprise a plurality of conductors connectable in parallel and arranged around the ferromagnetic core in a cross section with the conductors being radially displaced with respect to each other at radial row positions, wherein the number of conductors of the first primary winding portion is equal the number of conductors of the second primary winding portion and each of the conductors of the first primary winding portion is connected in series with one corresponding conductor of the second primary winding portion, wherein a conductor of a radially outer row of the first primary winding portion is connected in series with a conductor of a radially inner row of the second primary winding portion, thereby reducing the sum of the magnetic flux between parallel connectable conductors of the first primary winding portion and parallel connectable conductors of the second primary winding portion.

2. The electrical component according to claim 1 , wherein the electrical component is an inductor.

3. The electrical component according to claim 1 , wherein the electrical component is a transformer and further comprises a secondary winding with a first secondary winding portion arranged around the first leg of the ferromagnetic core and a second secondary winding portion arranged around the second leg of the ferromagnetic core.

4. The electrical component according to claim 1 , wherein the first and second primary winding portions are arranged around the ferromagnetic core in a cross section comprising M rows of conductors, each row being arranged at a radial row position, with the radially innermost row position being row position number 1 and the radially outermost row position being row position number M, wherein each conductor in the m th row position of the first primary winding portion with 1≤m≤M is in series connected with a conductor in the (M+1−m) th row position of the second primary winding portion.

5. The electrical component according to claim 3 , wherein the secondary winding is a low voltage winding and the primary winding is a high voltage winding.

6. The electrical component according to claim 1 , wherein the first primary winding portion and the second primary winding portion each comprise at least 3, preferably at least 4, conductors.

7. The electrical component according to claim 1 , wherein in an operational state of the electrical component, a current of at least 20 A, especially at least 100 A, flows through the primary winding.

8. The electrical component according to claim 1 , wherein the electrical component comprises a first external electrical connector in series connected with the conductors of the first primary winding portion and a second external electrical connector in series connected with the conductors of the second primary winding portion, wherein the first and second primary winding portions are located between the first and second external electrical connector.

9. The electrical component according to claim 1 , wherein the first primary winding portion and the second primary winding portion each comprise a cable formed of a group of litz wires and wherein the plurality of parallel connectable conductors are a plurality of parallel connectable litz wires.

10. The electrical component according to claim 9 , wherein the cable comprises 4 litz wires and wherein the litz wires of the first and second primary winding portions are arranged around the ferromagnetic core in a cross section comprising 2 radial rows and 2 axial rows, wherein an axial direction defines an axial top row and an axial bottom row, wherein a litz wire of a top row of the first primary winding portion is connected in series with a litz wire of a top row of the second primary winding portion and a litz wire of a bottom row of the first primary winding portion is connected in series with a litz wire of a bottom row of the second primary winding portion.

11. The electrical component according to claim 9 , wherein the litz wires of the first and second primary winding portions are arranged around the ferromagnetic core in a cross section comprising K≥3 axial rows of litz wires, each row being arranged at an axial row position, wherein an axial end row position is row position number 1 and an opposite axial end row position is row position number K, wherein each litz wire in the k th row position of the first primary winding portion with 1≤k≤K is in series connected with a litz wire in the (K+1−k) th row position of the second primary winding portions, thereby reducing the sum of the magnetic flux between parallel connectable litz wires of the first primary winding portion and parallel connectable litz wires of the second primary winding portion.

12. The electrical component according to claim 11 , wherein the cable comprises 6 litz wires, wherein the litz wires of the first and second primary winding portions are arranged around the ferromagnetic core in a cross section comprising 2 radial rows and 3 axial rows.

13. The electrical component according to claim 1 , wherein the conductors of the first and second primary winding portions are foils.

14. The electrical component according to claim 3 wherein the first secondary winding portion and the second secondary winding portion are parallel connectable.

15. The electrical component according to claim 3 wherein the first secondary winding portion and the second secondary winding portion are connected in series.

Assignments (5)
MERGER Recorded Nov 13, 2023
From: HITACHI ENERGY SWITZERLAND AG
To: HITACHI ENERGY LTD
Reel/Frame 065548/0869 →
CHANGE OF NAME Recorded Dec 31, 2021
From: ABB POWER GRIDS SWITZERLAND AG
To: HITACHI ENERGY SWITZERLAND AG
Reel/Frame 058601/0692 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2021
From: GRADINGER, THOMAS BERNHARD
To: ABB POWER GRIDS SWITZERLAND AG
Reel/Frame 056067/0426 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2021
From: DROFENIK, UWE
To: ABB SCHWEIZ AG
Reel/Frame 056068/0245 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Apr 28, 2021
From: ABB SCHWEIZ AG
To: ABB POWER GRIDS SWITZERLAND AG
Reel/Frame 056068/0332 →