IP Library Granted Patent US 11,413,898
Granted Patent B2
US 11,413,898 · App. 17/289,567 · Granted Aug 16, 2022

Decor paper or foil

Inventor: Benjamin Clement (Waregem, BE)
Assignee: Flooring Industries Limited, SARL
B41M5/502B44F9/02
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Quick Facts
Patent No.
US 11,413,898
App. No.
17/289,567
Granted
Aug 16, 2022
Kind
B2
Abstract

A decor paper or foil for application to panel shaped substrates may include a base layer, an inkjet receiving surface, and a digitally printed pattern. The pattern may be obtained via printing with a single-pass printer. The pattern may include a matrix of a plurality, preferably at least 200, printed ink dots per inch. The matrix, as seen in the width direction of the paper or foil, may be generally uniformly made up with uniformly sized printed ink dots, with the exception of a minority of the area of the printed pattern, in which the matrix may be modified.

Claims (32)

1. A decor paper or foil for application to panel shaped substrates, the decor paper or foil comprising:

a base layer;

an inkjet receiving surface; and

a digitally printed pattern obtained by printing with a single-pass printer and including a matrix of a plurality of printed ink dots per inch;

wherein the matrix, in the width direction of the paper or foil, is uniformly made up with uniformly sized printed ink dots, with the exception of a minority of an area of the printed pattern wherein the matrix is modified;

wherein the inkjet receiving surface comprises an inkjet receiver coating that includes at least a binder and pigments; and

wherein the pigments are present in the inkjet receiver coating mainly in a layer adjacent to a surface of the base layer, while being absent, or present in a significantly lower amount, in an upper layer of the inkjet receiving coating.

2. The decor paper or foil according to claim 1 , wherein the modification at least comprises

the availability of additional printed dots in the matrix; and/or

the absence of printed dots from the matrix; and/or

the availability of one or more printed dots in the matrix which have a smaller or larger dot size.

3. The decor paper or foil according to claim 1 , wherein the area continuously extends in the length direction of the decor paper or foil.

4. The decor paper or foil according to claim 1 , wherein the modification of the matrix concerns in the width direction an individual dot, a pair of dots, or a series of dots smaller than six dots.

5. The decor paper or foil according to claim 1 , wherein the modification is a correction for color intensity variations in the width direction.

6. The decor paper or foil according to claim 1 , wherein an upper layer of the inkjet receiver coating further comprises a flocculating agent.

7. The decor paper or foil according to claim 1 , wherein the digitally printed pattern forms a representation of a wood grain.

8. The decor paper or foil according to claim 1 , wherein the decor paper or foil has a width of at least 1200 mm.

9. The decor paper or foil according to claim 1 , wherein the digitally printed pattern is formed using water-based pigmented inks.

10. A decor paper or foil for application to panel shaped substrates, the decor paper or foil comprising:

a base layer;

an inkjet receiving surface; and

a digitally printed pattern obtained by printing with a single-pass printer having one or more inkjet heads, each inkjet head including a plurality of nozzles for firing ink droplets, each droplet forming an ink dot;

wherein the digitally printed pattern includes a matrix of a plurality of printed ink dots per inch;

wherein the digitally printed pattern includes areas wherein the matrix is corrected on a nozzle level;

wherein the inkjet receiving surface comprises an inkjet receiver coating that includes at least a binder and pigments; and

wherein the pigments are present in the inkjet receiver coating mainly in a layer adjacent to a surface of the base layer, while being absent, or present in a significantly lower amount, in an upper layer of the inkjet receiving coating.

11. The decor paper or foil according to claim 10 , wherein the correction is based on an earlier printed image.

12. The decor paper or foil according to claim 10 , wherein the correction at least comprises:

the addition of extra printed dots to the matrix; and/or

the omission of printed dots from the matrix; and/or

a modification of the dot size of one or more of the printed dots in the matrix.

13. The decor paper or foil according to claim 10 , wherein the correction at least comprises a shifted dot position of relevant printed ink dots.

Assignments (5)
NUNC PRO TUNC ASSIGNMENT Recorded Mar 18, 2024
From: FLOORING INDUSTRIES LIMITED, SARL
To: UNILIN BV
Reel/Frame 066805/0445 →
CHANGE OF NAME Recorded Sep 8, 2021
From: UNILIN FLOORING BVBA
To: UNILIN BVBA
Reel/Frame 057409/0034 →
CHANGE OF NAME Recorded Jul 9, 2021
From: UNILIN BVBA
To: UNILIN BV
Reel/Frame 056801/0580 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jul 9, 2021
From: UNILIN BV
To: FLOORING INDUSTRIES LIMITED, SARL
Reel/Frame 056801/0736 →
EMPLOYMENT CONTRACT Recorded Jul 9, 2021
From: CLEMENT, BENJAMIN
To: UNILIN FLOORING BVBA
Reel/Frame 057408/0442 →