IP Library Granted Patent US 12,128,363
Granted Patent B2
US 12,128,363 · App. 17/294,601 · Granted Oct 29, 2024

Ultra-violet treatment of membranes and resulting membrane

Inventors: Lucas D. McIntosh (Minneapolis, MN); Aniruddha A. Upadhye (St. Paul, MN); Joel A. Getschel (Osceola, WI)
Assignee: Solventum Intellectual Properties Company
B01D67/009B01D67/0079B01D69/02B01D69/06B01D71/522B01D71/68B01D2311/2619B01D2323/345B01D2325/0232B01D2325/026B01D2325/44
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Quick Facts
Patent No.
US 12,128,363
App. No.
17/294,601
Granted
Oct 29, 2024
Kind
B2
Abstract

A membrane having a first outer surface having a plurality of pores in a skin layer and the plurality of pores having a closed perimeter in the skin layer. The membrane having a second outer surface and a porous supporting layer connecting the first outer surface to the second outer surface. The first outer surface of the membrane is a melt-fused skin layer from exposure to ultra-violet light.

Claims (28)

1. A membrane comprising:

a first outer surface having a plurality of pores in a skin layer;

the plurality of pores having a closed perimeter in the skin layer;

a second outer surface;

a porous supporting layer connecting the first outer surface to the second outer surface; and

wherein the first outer surface comprises a melt-fused skin layer from exposure to ultra-violet light;

wherein the melt-fused skin layer has a depth and the depth extends for 500 nanometers or less; and

wherein the membrane has a throughput capacity expressed as a mass of filtrate weighed after 10 minutes of filtration, and wherein the throughput capacity is between about 100 to 1000 grams.

2. The membrane of claim 1 , wherein the second outer surface has a plurality of pores having a closed perimeter, and wherein the second outer surface comprises a skin layer.

3. The membrane of claims 1 or 2 , wherein the membrane has a log reduction value greater than or equal to 7.

4. The membrane of claims 1, 2, or 3 , wherein the membrane's first outer surface is made from a poly (arylene ether) such as polyethylene terephthalate, polyethylene naphthalate, polyethersulfone, or polysulfone.

5. The membrane of claim 4 , wherein the first outer surface has a yellow tint.

6. The membrane of claim 4 , wherein the first outer surface has a matte sheen.

7. The membrane of claim 4 , wherein a time-of-flight secondary mass spectrometry (TOF-SIMS) analysis of the first outer surface shows degradation species comprising sulfur.

8. The membrane of claims 1, 2, or 3 , wherein the supporting layer comprises a three-dimensional sponge-like network having a separating layer with a plurality of pores and the pores in the separating layer are smaller than the pores in the first outer surface.

9. The membrane of claim 1 , wherein the second surface comprises a plurality of pores in a skin layer; the plurality of pores having a closed perimeter in the skin layer; and wherein the second outer surface comprises a melt-fused skin layer from exposure to ultra-violet light.

10. A method of increasing the pore size in an outer surface of a membrane, the method comprising:

providing a membrane having a first outer surface having a plurality of pores in a skin layer; the plurality of pores having a closed perimeter in the skin layer; and the membrane having a second outer surface and a porous supporting layer connecting the first outer surface to the second outer surface; and

exposing the first outer surface to a pulsed ultra-violet flashlamp radiation, thereby generating a melt-fused skin layer, whereby the pores in the first surface are increased in size after exposure to the pulsed ultra-violet flashlamp radiation;

wherein the membrane, after exposing the first outer surface to the pulsed ultra-violet flashlamp radiation, has a throughput capacity expressed as a mass of filtrate weighed after 10 minutes of filtration, and wherein the throughput capacity is between about 100 to 1000 grams.

11. The method of claim 10 , wherein the membranes first outer surface is made from a poly (arylene ether) such as polyethylene terephthalate, polyethylene naphthalate, polyethersulfone, or polysulfone.

12. The method of claim 11 , wherein the first outer surface comprises polyethersulfone and an energy absorbed by the first outer surface is between about 45 to 440 mJ/cm 2 .

13. The method of claim 10 , wherein the pores have a pore diameter and the pore diameter is increased in size between about 10 to about 100 percent.

14. The method of claim 10 , wherein the first outer surface has a surface porosity and the surface porosity is increased between about 20 to about 200 percent.

15. The method of claim 10 , wherein the throughput capacity of the membrane is increased by at least 20 percent.

16. The method of claim 10 , wherein the membrane has a log reduction of at least 7.

17. The method of claim 10 , wherein a pulse duration for the pulsed ultra-violet flashlamp radiation is between about 2 to about 100 μs.

18. The method of claim 10 , wherein a total energy output of a xenon flashlamp is between about 25 to 200 mJ/cm 2 per pulse.

Assignments (2)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Feb 1, 2024
From: 3M INNOVATIVE PROPERTIES COMPANY
To: SOLVENTUM INTELLECTUAL PROPERTIES COMPANY
Reel/Frame 066443/0600 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 17, 2021
From: MCINTOSH, LUCAS D.; UPADHYE, ANIRUDDHA A.; GETSCHEL, JOEL A.
To: 3M INNOVATIVE PROPERTIES COMPANY
Reel/Frame 056263/0024 →
Continuity (3)
Provisional Application 62772710 · Nov 29, 2018
Provisional Application 62772329 · Nov 28, 2018
Related Publication 20210402354A1 · Dec 30, 2021