IP Library Granted Patent US 12,239,057
Granted Patent B2
US 12,239,057 · App. 17/297,709 · Granted Mar 4, 2025

Soilless growth media for indoor agriculture

Inventors: Edward D. Harwood (Ithaca, NY); James Zeiba (Derry, NH)
Assignee: New AeroFarms, Inc.
A01G24/44A01G13/0268
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Quick Facts
Patent No.
US 12,239,057
App. No.
17/297,709
Granted
Mar 4, 2025
Kind
B2
Abstract

Embodiments of the disclosure relate to soilless growth media with light reflecting and light absorbing surfaces for indoor farming and methods of using the media to germinate seeds and develop plants. In some embodiments, the soilless growth media can be a fabric made from two webs that can be joined together with a tie-in yarn linking the light reflecting plant supporting surface web yarn and the light absorbing web base yarn together in the fabric. The soilless growth media in embodiments of the disclosure can be used to reduce evaporation from nutrient delivery systems and improve controlled environmental agriculture operating efficiency.

Claims (12)

1. An indoor farming flat, comprising:

a root penetrable soilless growth medium comprising a fabric having a first web that is a light reflecting plant supporting surface and a second web that is a light absorbing base surface, the fabric is a balanced double-knit fabric comprising a tie-in yarn continuously linking the first web having the light reflecting plant supporting surface and the second web having the light absorbing base surface;

the balanced double-knit fabric attached along peripheral areas to a tray, the tray has a root side and a developing plant side;

the balanced double-knit fabric attached to the tray with the light reflecting plant supporting surface of the balanced double-knit fabric and the developing plant facing side of the tray facing in the same direction when the balanced double-knit fabric is attached to the tray and the light absorbing base surface of the balanced double-knit fabric and the root side of the tray and the balanced double-knit fabric face the same direction when the balanced double-knit fabric is attached to the tray, the balanced double-knit fabric is in a stretched configuration on the tray, the balanced double-knit fabric in the stretched configuration drapes the outer edges of the tray to a thickness of the tray and is absent scallops or gaps between the balanced double-knit fabric and the outer edges of the tray;

the light reflecting plant supporting surface has a napped texture and comprises a yarn that reflects more light than the light absorbing surface and the light absorbing base surface has a non-napped texture and comprises a yarn that absorbs more light than the light reflecting surface.

2. The indoor farming flat of claim 1 , wherein the balanced double-knit fabric further comprises two or more running stitches, each of the running stiches has ends fixed to one or more edge regions of the balanced double-knit fabric, each of the running stitches reflects light, each of the running stiches formed by passing a yarn or thread in and out of the webs of the balanced double-knit fabric, each of the running stitches having ends fixed to one or more edge regions of the balanced double-knit fabric, the end of each of the running stitches held by a fixture.

3. The indoor farming flat of claim 2 , wherein the balanced double-knit fabric has two or more evenly spaced running stitches.

4. A method of indoor farming, comprising:

providing light suitable for developing plants to a root penetrable soilless growth medium comprising developing plants and a fabric having a first web that is a light reflecting plant supporting surface and a second web that is a light absorbing base surface, the fabric is a balanced double-knit fabric comprising a tie-in yarn continuously linking the first web having the light reflecting plant supporting surface and the second web having the light absorbing base surface, the light provided to the light reflecting plant supporting surface of the root penetrable soilless growth medium, the balanced double-knit fabric attached along peripheral areas to a tray, the tray has a root side and a developing plant side, the balanced double-knit fabric attached to the tray with the light reflecting plant supporting surface of the balanced double-knit fabric and the developing plant side of the tray facing in the same direction when the balanced double-knit fabric is attached to the tray and the light absorbing base surface of the balanced double-knit fabric and the root side of the tray and the balanced double-knit fabric facing the same direction when the balanced double-knit fabric is attached to the tray, the balanced double-knit fabric is in a stretched configuration on the tray, the balanced double-knit fabric in the stretched configuration drapes the outer edges of the tray to a thickness of the tray and is absent scallops or gaps between the balanced double-knit fabric and the outer edges of the tray;

the light reflecting plant supporting surface has a rough texture and comprises a material that reflects more light of wavelength suitable for developing plants than the light absorbing base surface and the light absorbing base surface has a flat texture and comprises a material that absorbs more light of wavelength suitable for developing plants than the light reflecting surface.

5. The method of indoor farming of claim 4 , further comprising: providing a nutrient solution to roots of the plants protruding through the light absorbing base surface of the balanced double-knit fabric.

6. The method of claim 5 , wherein the balanced double-knit fabric further comprises two or more running stitches, each of the running stitches has ends fixed to one or more edge regions of the balanced double-knit fabric, each of the running stitches reflects light, each of the running stitches formed by passing a yarn or thread in and out of the webs of the balanced double-knit fabric, each of the running stitches having ends fixed to one or more edge regions of the balanced double-knit fabric, the end of each of the running stitches held by a fixture.

Assignments (8)
SECURITY INTEREST Recorded May 21, 2025
From: NEW AEROFARMS, INC.
To: SIGULER GUFF AEROFARMS HOLDINGS, LLC
Reel/Frame 071176/0553 →
RELEASE OF SECURITY INTEREST Recorded May 12, 2025
From: NEW AEROFARMS, INC.
To: SIGULER GUFF AEROFARMS HOLDINGS, LLC
Reel/Frame 071091/0207 →
SECURITY INTEREST Recorded May 31, 2024
From: NEW AEROFARMS, INC.
To: HORIZON TECHNOLOGY FINANCE CORPORATION
Reel/Frame 067581/0389 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Nov 2, 2023
From: AEROFARMS, INC.
To: NEW AEROFARMS, INC.
Reel/Frame 065435/0967 →
CHANGE OF NAME Recorded Feb 7, 2023
From: DREAM HOLDINGS, INC.
To: AEROFARMS, INC.
Reel/Frame 062679/0213 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Oct 21, 2022
From: JUST GREENS, LLC
To: DREAM HOLDINGS, INC.
Reel/Frame 061498/0615 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Sep 30, 2022
From: ZEIBA, JAMES
To: JUST GREENS, LLC
Reel/Frame 061277/0817 →
EXECUTIVE EMPLOYMENT AGREEMENT Recorded Sep 29, 2022
From: HARWOOD, EDWARD D.
To: JUST GREENS, LLC
Reel/Frame 061569/0042 →
Continuity (2)
Provisional Application 62772873 · Nov 29, 2018
Related Publication 20220022389A1 · Jan 27, 2022
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