IP Library Granted Patent US 11,767,482
Granted Patent B2
US 11,767,482 · App. 17/306,895 · Granted Sep 26, 2023

High-quality coke products

Inventors: John Francis Quanci (Haddonfield, NJ); Jonathan Perkins (Lisle, IL)
Assignee: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
C10L5/36C10L5/04Y02E50/10
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Quick Facts
Patent No.
US 11,767,482
App. No.
17/306,895
Granted
Sep 26, 2023
Kind
B2
Abstract

High quality coke products made in horizontal ovens such as heat recovery, non-recovery or Thompson ovens from an optimized coal blend. The coke products have unique properties such as an oblong shape and improved Coke Strength after Reaction (CSR) and Coke Reactivity Index (CRI) properties.

Claims (14)

1. A coke having a hydraulic diameter (Dh) greater than the actual diameter of the coke, wherein the coke has a Coke Reactivity Index (CRI) between 20-45%, a Coke Strength after Reaction (CSR) between 15% and 40%, and a sulfur content less than 1.0%.

2. The coke of claim 1 , wherein the Dh is at least 5 inches.

3. The coke of claim 2 , wherein the CRI is between 25% and 40%.

4. The coke of claim 3 , wherein the CRI is 25-45%.

5. The coke of claim 1 , wherein the coke has a 4-inch drop shatter of at least 60% when using a starting material having a size of at least 4 inches in a drop shatter test.

6. The coke of claim 1 , wherein the coke has a 2-inch drop shatter of at least 80% when using a starting material having a size of at least 4 inches in a drop shatter test.

7. The coke of claim 1 , wherein the coke has a 4-inch drop shatter of at least 30% when using a starting material having a size of at least 4 inches in a drop shatter test.

8. The coke of claim 1 , wherein the coke has a 2-inch drop shatter of at least 40% when using a starting material having a size of at least 4 inches in a drop shatter test.

9. A coke having a hydraulic diameter (Dh) greater than the actual diameter of the coke, wherein the coke has a Coke Reactivity Index (CRI) between 20-45%, a Coke Strength after Reaction (CSR) between 5% and 60%, and, a fixed carbon content at least 80%.

10. A coke having a hydraulic diameter (Dh) greater than the actual diameter of the coke, wherein the coke has a Coke Reactivity Index (CRI) between 20-45%, a Coke Strength after Reaction (CSR) between 15% and 40%, and an ash content less than 10%.

11. The coke of claim 1 , wherein the coke has a sulfur content of less than 0.5%.

12. A coke having a hydraulic diameter (Dh) greater than the actual diameter of the coke, wherein the coke has a Coke Reactivity Index (CRI) between 20-45%, a Coke Strength after Reaction (CSR) between 15% and 40%, and, a volatile matter (VM) content of less than 2%.

13. A coke having a hydraulic diameter (Dh) greater than the actual diameter of the coke, wherein the coke has a Coke Reactivity Index (CRI) between 20-45%, a Coke Strength after Reaction (CSR) between 15% and 40%, and a moisture content between 1% and 10%.

14. A coke having a hydraulic diameter (Dh) greater than the actual diameter of the coke, wherein the coke has a Coke Reactivity Index (CRI) between 20-45%, a Coke Strength after Reaction (CSR) between 5% and 60%, and a gray or light gray color.

Assignments (3)
SECURITY INTEREST Recorded Jul 25, 2025
From: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
To: BANK OF AMERICA, N.A., AS ADMINISTRATIVE AGENT
Reel/Frame 072254/0272 →
SECURITY INTEREST Recorded Jul 13, 2021
From: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
To: THE BANK OF NEW YORK MELLON TRUST COMPANY, N.A., AS COLLATERAL AGENT
Reel/Frame 056846/0548 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 3, 2021
From: QUANCI, JOHN FRANCIS; PERKINS, JONATHAN
To: SUNCOKE TECHNOLOGY AND DEVELOPMENT LLC
Reel/Frame 056120/0775 →
Cited By (11)
US 12,195,671 US 12,215,289 US 12,286,591 US 12,305,119 US 12,319,976 US 12,331,367 US 12,410,369 US 12,600,915 US 12,673,348 US 12,692,453 US 12,692,562