Flexible cannula insertion device, system and process

1. An insertion set system comprising:

a base configured to be secured to a patient;

a flexible tubing supported by the base, the tubing having a flexible distal end portion located external to the base, the distal end portion forming a flexible cannula that is configured to be inserted into the patient when or while the base is secured to the patient, the tubing has a length portion extending into the base;

an inserter having a needle arranged coaxial with the tubing and configured to slide relative to the tubing, to selectively withdraw the needle from at least the distal end portion of the tubing; and

a holding pin arranged to inhibit movement of the tubing while the needle is being withdrawn from the distal end portion of the tubing;

wherein the needle of the inserter has a needle channel in which at least the distal end portion and the length portion of the tubing are received, the needle being able to slide relative to the tubing, to selectively withdraw the needle off of at least the distal end portion of the tubing.

2. The insertion set system of claim 1 , wherein the needle and the tubing are in a first state in which at least the distal end portion and the length portion of the tubing are received in the needle channel, and wherein the needle is moveable along a length dimension of the distal end portion of the tubing to a second state in which the needle is separated from at least the distal end portion of the tubing.

3. The insertion set system of claim 1 , wherein:

the holding pin is arranged to abut an end of the length portion of the tubing to inhibit movement of the tubing with the needle while the needle is being withdrawn off of the distal end portion of the tubing; and

the holding pin is moveable away from the end of the length portion of the tubing, after the needle has been withdrawn off of the distal end portion of the tubing.

4. The insertion set system of claim 3 , wherein the base includes a needle passage through which the length portion of the tubing extends, and the system further includes a collar that fixes the length portion of the tubing to the base within the needle passage of the base, wherein the needle extends through the collar in the needle passage when the distal end portion of the tubing is received in the needle channel of the needle.

5. The insertion set system of claim 1 , wherein the holding pin comprises a rigid wire or stop structure that is held in a fixed position to the base at least while the needle is withdrawn from the distal end portion of the tubing.

6. The insertion set system of claim 1 , wherein the base has a channel for connection in fluid flow communication with the length portion of the tubing, and a septum located in the channel and configured to be selectively pierced by a fluid flow needle for connection of a further tubing to the channel of the base.

7. The insertion set system of claim 6 , wherein the channel in the base extends from the chamber at an angle of between 90° and 160° relative to an axial dimension of the distal end portion of the flexible tubing.

8. The insertion set system of claim 6 , wherein the base has a fluid chamber at an end of the channel, and wherein the length portion of the tubing is in fluid flow communication with the fluid chamber.

9. The insertion set system of claim 1 , further comprising a septum on the base, at a location in alignment with the flexible tubing, wherein the needle extends through the septum at least while the needle is being withdrawn from the distal end portion of the tubing.

10. An insertion set system, comprising: a base configured to be secured to a patient; a flexible tubing supported by the base, the tubing having a flexible distal end portion located external to the base, the distal end portion forming a flexible cannula that is configured to be inserted into the patient when or while the base is secured to the patient, the tubing has a length portion extending into the base; an inserter having a needle arranged coaxial with the tubing and configured to slide relative to the tubing, to selectively withdraw the needle from at least the distal end portion of the tubing; and a holding pin arranged to inhibit movement of the tubing while the needle is being withdrawn from the distal end portion of the tubing; wherein the holding pin is arranged to abut an end of the length portion of the tubing to inhibit movement of the tubing while the needle is being withdrawn from the distal end portion of the tubing.

11. The insertion set system of claim 10 , wherein the holding pin is moveable away from the end of the length portion of the tubing, after the needle has been withdrawn from the distal end portion of the tubing.

12. An insertion set system comprising:

a base configured to be secured to a patient;

a flexible tubing supported by the base, the tubing having a flexible distal end portion located external to the base, the distal end portion forming a flexible cannula that is configured to be inserted into the patient when or while the base is secured to the patient, the tubing has a length portion extending into the base;

an inserter having a needle arranged coaxial with the tubing and configured to slide relative to the tubing, to selectively withdraw the needle from at least the distal end portion of the tubing; and

a holding pin arranged to inhibit movement of the tubing while the needle is being withdrawn from the distal end portion of the tubing;

wherein the base includes a needle passage through which the length portion of the tubing extends, the system further includes a collar that fixes the length portion of the tubing to the base within the needle passage of the base, and the needle is arranged through the collar in the needle passage before the needle is withdrawn from the distal end portion of the tubing.

13. The insertion set system of claim 12 , wherein the collar is made of a material that is selectively pierceable by the needle.

14. An insertion set system comprising:

a base configured to be secured to a patient;

a flexible tubing supported by the base, the tubing having a flexible distal end portion located external to the base, the distal end portion forming a flexible cannula that is configured to be inserted into the patient when or while the base is secured to the patient, the tubing has a length portion extending into the base;

an inserter having a needle arranged coaxial with the tubing and configured to slide relative to the tubing, to selectively withdraw the needle from at least the distal end portion of the tubing; and

a holding pin arranged to inhibit movement of the tubing while the needle is being withdrawn from the distal end portion of the tubing;

wherein:

the needle of the inserter has a length dimension, a needle channel along the length dimension and a slot-shaped opening extending along at least a portion of the length dimension, the slot-shaped opening being open to the needle channel; and

the holding pin extends out of the needle channel, through the slot-shaped opening of the needle.

15. An insertion set system comprising:

a base configured to be secured to a patient;

a flexible tubing supported by the base, the tubing having a flexible distal end portion located external to the base, the distal end portion forming a flexible cannula that is configured to be inserted into the patient when or while the base is secured to the patient, the tubing has a length portion extending into the base;

an inserter having a needle arranged coaxial with the tubing and configured to slide relative to the tubing, to selectively withdraw the needle from at least the distal end portion of the tubing;

a holding pin arranged to inhibit movement of the tubing while the needle is being withdrawn from the distal end portion of the tubing;

wherein the base has a channel for connection in fluid flow communication with the length portion of the tubing, and a septum located in the channel and configured to be selectively pierced by a fluid flow needle for connection of a further tubing to the channel of the base;

wherein the base has a fluid chamber at an end of the channel, and wherein the length portion of the tubing is in fluid flow communication with the fluid chamber; and

the insertion set system further comprising a further septum on the base, at a location in alignment with the fluid chamber and the tubing, wherein the needle of the inserter extends through the further septum at least while the needle is being withdrawn from the distal end portion of the tubing.

16. An insertion set system comprising:

a base configured to be secured to a patient;

a flexible tubing supported by the base, the tubing having a flexible distal end portion located external to the base, the distal end portion forming a flexible cannula that is configured to be inserted into the patient when or while the base is secured to the patient, the tubing has a length portion extending into the base;

an inserter having a needle arranged coaxial with the tubing and configured to slide relative to the tubing, to selectively withdraw the needle from at least the distal end portion of the tubing; and

a holding pin arranged to inhibit movement of the tubing while the needle is being withdrawn from the distal end portion of the tubing;

wherein the inserter has an inserter body to which the inserter needle is attached, the inserter body being selective received by the base and selectively removable from the base, wherein the inserter needle receives the length portion and distal end portion of the tubing when the inserter body is received by the base, and wherein the inserter needle is withdrawn from at least the distal end portion of the tubing when the inserter needle is removed from the base.

17. A method of making an insertion set system, the method comprising:

providing a base configured to be secured to a patient;

supporting a flexible tubing by the base, the tubing having a flexible distal end portion located external to the base, the distal end portion forming a flexible cannula that is configured to be inserted into the patient when or while the base is secured to the patient, the tubing has a length portion extending into the base;

arranging an inserter needle coaxial with the tubing and slidable relative to the tubing, to selectively withdraw the needle from at least the distal end portion of the tubing;

arranging a holding pin to inhibit movement of the tubing while the needle is being withdrawn from the distal end portion of the tubing; and

slideably receiving at least the distal end portion and the length portion of the tubing in a needle channel of the inserter needle, the needle being able to slide relative to the tubing, to selectively withdraw the needle off of at least the distal end portion of the tubing.

18. The method of claim 17 , wherein the needle and the tubing are in a first state in which at least the distal end portion and the length portion of the tubing are received in the needle channel, and wherein the needle is moveable along a length dimension of the distal end portion of the tubing to a second state in which the needle is separated from at least the distal end portion of the tubing.