IP Library Granted Patent US 11,531,178
Granted Patent B2
US 11,531,178 · App. 17/308,729 · Granted Dec 20, 2022

Fiber breakout assembly

Inventors: Walter Mark Hendrix (Richardson, TX); James Patrick Nolan (Yorkville, IL); Nathan Eric Benton (Wickenburg, AZ); Syed Babar Abbas (Chicago, IL)
Assignee: ViaPhoton, Inc.
G02B6/4472G02B6/4486
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Quick Facts
Patent No.
US 11,531,178
App. No.
17/308,729
Granted
Dec 20, 2022
Kind
B2
Abstract

An apparatus implements a fiber breakout assembly. The fiber breakout assembly includes a tube and a plug. The tube includes a trunk portion and a plug receiving portion. The plug includes multiple entry holes and is configured to be inserted into the plug receiving portion of the tube. A crimp post is formed as part of the tube and includes one or more crimp retention features.

Claims (68)

1. An apparatus comprising:

a fiber breakout assembly comprising a tube and a plug;

the tube comprising a trunk portion and a plug receiving portion;

the plug comprising a plurality of entry holes, the plug configured to be inserted into the plug receiving portion of the tube;

a crimp post formed as part of the tube and comprising one or more crimp retention features;

the tube formed as a single piece;

the tube comprising a first fastening member configured to snap to a second fastening member of the plug;

the tube comprising a longitudinal ridge configured to be secured to a plurality of third fastening members of a carrier configured to hold a plurality of tubes, the plurality of tubes comprising the tube; and

a cavity within the plug filled with an adhesive to secure fiber jackets and interior fiber tubes within the cavity and to the plurality of entry holes of the plug.

2. The apparatus of claim 1 , further comprising:

the tube further comprising an integrated tube fastening member; and

the plug further comprising an integrated plug fastening member, wherein the integrated plug fastening member is shaped to interconnect with the integrated tube fastening member to secure the plug and the tube.

3. The apparatus of claim 1 , further comprising:

at least one optical fiber comprising a trunk section disposed through the trunk portion, a breakout section within the fiber breakout assembly, and a fanout section disposed through an entry hole of the plurality of entry holes.

4. The apparatus of claim 1 , further comprising:

the plug having a rectangular cross section comprising the plurality of entry holes.

5. The apparatus of claim 1 , further comprising:

the plug having a rounded edge.

6. The apparatus of claim 1 , further comprising:

an entry hole, of the plurality of entry holes, comprising an optical fiber within a fanout tube within a jacket.

7. The apparatus of claim 1 , further comprising:

an entry hole, of the plurality of entry holes, comprising a rounded edge.

8. The apparatus of claim 1 , further comprising:

the tube comprising a plurality of longitudinal fastening members configured to snap fit with a carrier.

9. The apparatus of claim 1 , further comprising:

a recess in a rounded edge of the plug, the recess comprising an integrated plug fastening member, of the plug, configured to fasten to an integrated tube fastening member, of the tube.

10. The apparatus of claim 1 , further comprising:

a plurality of longitudinal ridges, including the longitudinal ridge, formed in the tube and configured to fit with the plurality of third fastening members of the carrier.

11. A method comprising:

forming a fiber breakout assembly, wherein the fiber breakout assembly comprises: a tube and a plug,

the tube comprising a trunk portion and a plug receiving portion,

the plug comprising a plurality of entry holes, the plug configured to be inserted into the plug receiving portion of the tube,

a crimp post formed as part of the tube and comprising one or more crimp retention features,

the tube formed as a single piece,

the tube comprising a first fastening member configured to snap to a second fastening member of the plug,

the tube comprising a longitudinal ridge configured to be secured to a plurality of third fastening members of a carrier configured to hold a plurality of tubes, the plurality of tubes comprising the tube, and

a cavity within the plug filled with an adhesive to secure fiber jackets and interior fiber tubes within the cavity and to the plurality of entry holes of the plug;

attaching the tube of the fiber breakout assembly to a trunk cable; and

attaching the plug of the fiber breakout assembly to a plurality of fanout cables.

12. The method of claim 11 , wherein:

the tube further comprises an integrated tube fastening member; and

the plug further comprising an integrated plug fastening member, wherein the integrated plug fastening member is shaped to interconnect with the integrated tube fastening member to secure the plug and the tube.

13. The method of claim 11 , wherein:

at least one optical fiber comprising a trunk section disposed through the trunk portion, a breakout section within the fiber breakout assembly, and a fanout section disposed through an entry hole of the plurality of entry holes.

14. The method of claim 11 , wherein:

the plug having a rectangular cross section comprising the plurality of entry holes.

15. The method of claim 11 , wherein:

the plug having a rounded edge.

16. The method of claim 11 , wherein:

an entry hole, of the plurality of entry holes, comprising an optical fiber within a fanout tube within a jacket.

17. The method of claim 11 , wherein:

an entry hole, of the plurality of entry holes, comprising a rounded edge.

18. The method of claim 11 , wherein:

the tube comprising a plurality of longitudinal fastening members configured to a snap fit with a carrier.

19. The method of claim 11 , wherein:

a recess in a rounded edge of the plug, the recess comprising an integrated plug fastening member, of the plug, configured to fasten to an integrated tube fastening member, of the tube.

20. An optical fiber cable comprising:

a trunk cable;

a plurality of fanout cables; and

a fiber breakout assembly connecting between the trunk cable and the plurality of fanout cables, wherein the fiber breakout assembly comprises:

a tube and a plug,

the tube comprising a trunk portion and a plug receiving portion,

the plug comprising a plurality of entry holes, the plug configured to be inserted into the plug receiving portion of the tube,

a crimp post formed as part of the tube and comprising one or more crimp retention features,

the tube formed as a single piece,

the tube comprising a first fastening member configured to snap to a second fastening member of the plug,

the tube comprising a longitudinal ridge configured to be secured to a plurality of third fastening members of a carrier configured to hold a plurality of tubes, the plurality of tubes comprising the tube, and

a cavity within the plug filled with an adhesive to secure fiber jackets and interior fiber tubes within the cavity and to the plurality of entry holes of the plug.

Assignments (9)
SECURITY INTEREST Recorded Apr 15, 2026
From: VIAPHOTON LLC
To: PHOENIX MERCHANT AGENT, LP
Reel/Frame 075423/0589 →
RELEASE OF PATENT SECURITY INTEREST RECORDED AT R/F 72590/0868 Recorded Apr 15, 2026
From: PHOENIX MERCHANT AGENT, LP
To: VIAPHOTON LLC
Reel/Frame 075423/0696 →
CHANGE OF NAME Recorded Apr 8, 2026
From: VIAPHOTON, INC.
To: VIAPHOTON LLC
Reel/Frame 075352/0418 →
SECURITY INTEREST Recorded Sep 17, 2025
From: VIAPHOTON INC.
To: PHOENIX MERCHANT AGENT, LP, AS ADMINISTRATIVE AGENT
Reel/Frame 072590/0868 →
SECURITY INTEREST Recorded Oct 7, 2024
From: VIAPHOTON, INC.
To: ECLIPSE BUSINESS CAPITAL LLC
Reel/Frame 068823/0344 →
RELEASE OF SECURITY INTEREST Recorded Sep 12, 2024
From: SIGNATURE BANK; CUSTOMERS BANK
To: VIAPHOTON INC.
Reel/Frame 068575/0950 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Aug 18, 2022
From: HENDRIX, WALTER MARK; NOLAN, JAMES PATRICK; BENTON, NATHAN ERIC; ABBAS, SYED BABAR
To: VIAPHOTON, INC.
Reel/Frame 060847/0388 →
SECURITY INTEREST Recorded Apr 1, 2022
From: VIAPHOTON INC.
To: SIGNATURE BANK
Reel/Frame 059476/0183 →
SECURITY INTEREST Recorded Apr 1, 2022
From: VIAPHOTON INC.
To: SIGNATURE BANK
Reel/Frame 059466/0985 →
Continuity (3)
Provisional Application 63038405 · Jun 12, 2020
Provisional Application 63021562 · May 7, 2020
Related Publication 20210349279A1 · Nov 11, 2021