Container and cap assembly for cryogenic storage
Disclosed are container and cap assemblies for cryogenic storage of materials at temperatures below negative 150° C. The container and cap assemblies disclosed maintain container closure integrity and fluid-tightness at ambient and cryogenic temperatures, optionally to preserve biologically active substances stored therein.
1 . A method for the cryogenic preservation of biologically active materials, the method comprising: storing a biologically active material in a sealed container and cap assembly in cryogenic conditions at temperatures below −150° C., the container and cap assembly comprising:
a. a container body having a base and a sidewall extending therefrom, the container body defining an interior configured for storing a substance, the container body further having an opening leading to the interior, the interior comprising a body sealing surface that is provided on an interior portion of the sidewall; and
b. a cap configured for insertion into the opening so as to provide fluid-tight closure between the cap and the container body, the cap having an outer surface that comprises a cap sealing surface configured to engage in an interference fit and a snap-fit with the body sealing surface when the cap is inserted into the opening, the cap comprising a first section formed of a first material adapted to be pierceable by conventional hypodermic needles and a second section formed of a second material that is adapted to not be pierceable by conventional hypodermic needles, the first section and the second section together forming an assembled unit, wherein the first section forms a first portion of the cap sealing surface and the second section forms a second portion of the cap sealing surface, the second section comprising an annular ring that comprises at least one bead, the body sealing surface comprising at least one groove, the at least one bead of the annular ring being configured to engage the at least one groove of the body sealing surface so as to form a snap-fit engagement therebetween.
2 . The method of claim 1 , wherein the body sealing surface and cap sealing surface are generally round.
3 . The method of claim 1 , wherein the first material is elastomeric.
4 . The method of claim 3 , wherein the second material is made from an injection moldable thermoplastic resin.
5 . The method of claim 4 , wherein the cap is made through a two-shot injection molding process, wherein a first material shot injects the first material within a mold and a second material shot injects the second material within the mold to form the assembled unit as a unitary structure upon cooling of the assembled unit.
6 . The method of claim 1 , the assembly further comprising a foil seal disposed over the opening, fully enclosing the cap within the container body beneath the foil seal, the foil seal providing a hermetic closure over the opening.
7 . The method of claim 6 , wherein the foil seal is heat annealed to an upper surface of the container body surrounding the opening.
8 . The method of claim 1 , wherein the annular ring comprises an axially projecting annular extension having an outer diameter that is less than that of the second portion of the cap sealing surface.
9 . The method of claim 8 , the first section comprising a central core for piercing with a hypodermic needle in order to withdraw therewith a substance stored within the interior of the container body.
10 . The method of claim 9 , the first section comprising an inner portion disposed along an inside of the extension and an outer portion disposed on an outside of the extension.
11 . The method of claim 10 , wherein the outer portion of the first section comprises the at least one bead, the at least one bead of the outer portion configured to engage the at least one groove of the body sealing surface so as to form a sealing engagement therebetween.
12 . The method of claim 8 , wherein the first section extends axially beyond the axially projecting annular extension.
13 . The method of claim 1 , the cap comprising a top portion that includes the first section and the second section, the cap comprising a bottom portion that consists only of the first section.
14 . The method of claim 1 , wherein the cap is inserted into the opening so as to provide a fluid-tight closure between the cap and the container body, the first portion of the cap sealing surface providing a sealing engagement with the body sealing surface, the second portion of the cap sealing surface providing the snap-fit engagement with the body sealing surface.
15 . The method of claim 1 , wherein the biologically active material is stored within the interior of the body.
16 . The method of claim 1 , wherein the cap does not include a component that engages an outer portion of the container body.
17 . The method of claim 1 , wherein the container body is made from one or more injection moldable thermoplastic resins selected from the group consisting of: an olefin polymer; polypropylene (PP); polyethylene (PE); cyclic olefin copolymer (COC); cyclic olefin polymer (COP); polymethylpentene; polyester; polyethylene terephthalate; polyethylene naphthalate; polybutylene terephthalate (PBT); PVdC (polyvinylidene chloride); polyvinyl chloride (PVC); polycarbonate; polymethylmethacrylate; polylactic acid; polystyrene; hydrogenated polystyrene; poly(cyclohexylethylene) (PCHE); nylon; polyurethane polyacrylonitrile; polyacrylonitrile (PAN); an ionomeric resin; and Surlyn® ionomeric resin.
18 . The method of claim 1 , wherein the biologically active material is stored within the interior of the body, wherein the biologically active material is cellular material or a vaccine, wherein the container and cap assembly maintain container closure integrity (CCI) and fluid-tight closure in cryogenic conditions at temperatures below −150° C.
19 . The method of claim 1 , the sidewall having an interior wall having at least one plasma enhanced chemical deposition (PECVD) coating.
20 . The method of claim 19 , wherein the PECVD coating is selected from the group consisting of:
a. a single layer, comprising an organo-siloxane layer disposed on the interior wall; and
b. a tri-layer coating, comprising a tie layer disposed on the interior wall, an SiOx barrier layer disposed on the tie layer and an organo-siloxane layer disposed on the SiOx barrier layer.