IP Library Granted Patent US 12,136,754
Granted Patent B2
US 12,136,754 · App. 17/318,527 · Granted Nov 5, 2024

Electrolyte materials for solid oxide electrolyzer cells

Inventor: Tad Armstrong (Burlingame, CA)
Assignee: BLOOM ENERGY CORPORATION
H01M8/1253H01M8/126
View Patent ↗
Loading inventors, assignments & file history…
Monitor This Case
Get email alerts when status or documents change.
Order Certified Copies
Most orders are placed with the USPTO same day — all within 24 business hours.
Order via The Patent Place →
Pre-filled with this patent's details
Quick Facts
Patent No.
US 12,136,754
App. No.
17/318,527
Granted
Nov 5, 2024
Kind
B2
Abstract

A solid oxide electrolyzer electrolyte composition includes a scandia and ceria stabilized zirconia, containing 5 to 12 mol % scandia, 1 to 7 mol % ceria, and 80 to 94 mol % zirconia, or a yttria and ceria stabilized zirconia containing 3 to 10 mol % yttria, 1 to 6 mol % ceria, and 84 to 96 mol % zirconia.

Claims (33)

1. A solid oxide electrolyzer electrolyte composition consisting essentially of a scandia and ceria stabilized zirconia, the composition consisting essentially of

5 to 12 mol % scandia;

2 to 7 mol % ceria; and

81 to 93 mol % zirconia.

2. The electrolyte composition of claim 1 , consisting essentially of:

5 to 10 mol % scandia;

2 to 5 mol % ceria; and

85 to 93 mol % zirconia,

wherein the composition excludes yttria and ytterbia.

3. A solid oxide electrolyzer cell (SOEC) stack comprising:

two or more solid oxide electrolyzer cells, each solid oxide electrolyzer cell comprising:

an air electrode;

a fuel electrode; and

an electrolyte having the composition of claim 1 , and

at least one interconnect having a first side and second side, wherein the first side of the interconnect is electrically connected an air electrode of a first solid oxide electrolyzer cell in the stack and the second side of the interconnect is electrically connected to the fuel electrode of a second solid oxide electrolyzer cell in the stack.

4. The solid oxide electrolyzer cell (SOEC) stack of claim 3 , wherein the air electrode of each solid oxide electrolyzer cell comprises an electrically conductive material and an electrically insulating ceramic material.

5. The solid oxide electrolyzer cell (SOEC) stack of claim 4 , wherein the electrically conductive material of the air electrode comprises lanthanum strontium manganate.

6. The solid oxide electrolyzer cell (SOEC) stack of claim 4 , wherein the electrically insulating ceramic material of the air electrode comprises at least one of scandia stabilized zirconia, yttria stabilized zirconia, or ytterbia stabilized zirconia.

7. The solid oxide electrolyzer cell (SOEC) stack of claim 3 , wherein the stack includes internal fuel riser channels.

8. The solid oxide electrolyzer cell (SOEC) stack of claim 3 , wherein the at least one interconnect includes ribs that partially define air channels on the first side and includes ribs that partially define fuel channels on the second side.

9. The solid oxide electrolyzer cell (SOEC) stack of claim 3 , wherein the stack is connected to a power source to provide electrical power to the stack.

10. A solid oxide electrolyzer cell (SOEC) stack comprising:

two or more solid oxide electrolyzer cells comprising:

an air electrode;

a fuel electrode; and

an electrolyte having the composition of claim 2 , and

at least one interconnect having a first side and second side, wherein the first side of the interconnect is electrically connected an air electrode of a first solid oxide electrolyzer cell in the stack and the second side of the interconnect is electrically connected to the fuel electrode of a second solid oxide electrolyzer cell in the stack.

11. The solid oxide electrolyzer cell (SOEC) stack of claim 10 , wherein the air electrode of each solid oxide electrolyzer cell comprises an electrically conductive material and an electrically insulating ceramic material.

12. The solid oxide electrolyzer cell (SOEC) stack of claim 11 , wherein the electrically conductive material of the air electrode comprises lanthanum strontium manganate.

13. The solid oxide electrolyzer cell (SOEC) stack of claim 11 , wherein the electrically insulating ceramic material of the air electrode comprises at least one of scandia stabilized zirconia, yttria stabilized zirconia, or ytterbia stabilized zirconia.

14. The solid oxide electrolyzer cell (SOEC) stack of claim 10 , wherein the stack includes internal fuel riser channels.

15. The solid oxide electrolyzer cell (SOEC) stack of claim 10 , wherein the at least one interconnect includes ribs that partially define air channels on the first side and includes ribs that partially define fuel channels on the second side.

16. The solid oxide electrolyzer cell (SOEC) stack of claim 10 , wherein the stack is connected to a power source to provide electrical power to the stack.

Assignments (1)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 12, 2021
From: ARMSTRONG, TAD
To: BLOOM ENERGY CORPORATION
Reel/Frame 056218/0021 →
Continuity (3)
Provisional Application 63146081 · Feb 5, 2021
Provisional Application 63024702 · May 14, 2020
Related Publication 20210359324A1 · Nov 18, 2021