IP Library Granted Patent US 12,031,755
Granted Patent B2
US 12,031,755 · App. 17/324,696 · Granted Jul 9, 2024

Refrigeration system having high-efficiency loop

Inventor: Juan E. Catano-Montoya (Detroit, MI)
Assignee: Copeland LP
F25B25/005F25B29/003F25B39/022F25B41/20F25B41/42F25B49/00F25B2339/022F25B2400/12F25B2600/2507
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Quick Facts
Patent No.
US 12,031,755
App. No.
17/324,696
Granted
Jul 9, 2024
Kind
B2
Abstract

A refrigeration system includes a main fluid loop and a secondary fluid loop. The main fluid loop includes a compressor and a heat exchanger that circulate a first working fluid. The secondary fluid loop circulates a second working fluid. The secondary fluid loop is in thermal communication with the main fluid loop at the heat exchanger. The secondary fluid loop includes a pump, a thermal energy storage, and a coil fluid line. The secondary fluid loop includes a multi-position valve configured to move between positions that selectively fluidly connect the heat exchanger, the pump, the thermal energy storage, and the coil fluid line.

Claims (46)

1. A refrigeration system comprising:

a main fluid loop through which a first working fluid circulates, the main fluid loop including a compressor and a heat exchanger; and

a secondary fluid loop through which a second working fluid circulates, the secondary fluid loop being in thermal communication with the main fluid loop at the heat exchanger, wherein the secondary fluid loop includes a first pump, a thermal energy storage, and a coil fluid line,

wherein the secondary fluid loop includes a first multi-position valve configured to move between positions that selectively fluidly connect the heat exchanger, the pump, the thermal energy storage, and the coil fluid line,

wherein the secondary fluid loop is a heating secondary fluid loop, the thermal energy storage is a hot thermal energy storage, the coil fluid line is a heating coil fluid line,

wherein the refrigeration system further comprises a cooling secondary fluid loop through which a third working fluid circulates, the cooling secondary fluid loop including a second pump, a cold thermal energy storage, and a cooling coil fluid line, and

wherein the refrigeration system further comprises a connection valve, an indoor coil, and an outdoor coil, wherein the connection valve selectively connects the heating coil fluid line and the cooling coil fluid line with the indoor coil and the outdoor coil.

2. The refrigeration system of claim 1 , wherein the heat exchanger is a condenser.

3. The refrigeration system of claim 2 , wherein:

the main fluid loop includes an evaporator through which the first working fluid circulates, and

the cooling secondary fluid loop is in thermal communication with the main fluid loop at the evaporator.

4. The refrigeration system of claim 3 , wherein the cooling secondary fluid loop includes a second multi-position valve configured to rotate between positions that selectively fluidly connect the evaporator, the second pump, the cold thermal energy storage, and the cooling coil fluid line.

5. The refrigeration system of claim 3 , wherein the second working fluid is the same as the third working fluid.

6. The refrigeration system of claim 5 , wherein the first working fluid is different from the second working fluid.

7. The refrigeration system of claim 1 , wherein the first working fluid is different from the second working fluid.

8. The refrigeration system of claim 1 , wherein the first working fluid includes a low global warming potential (LGWP) refrigerant.

9. The refrigeration system of claim 1 , wherein the second working fluid includes a non-flammable refrigerant.

10. The refrigeration system of claim 1 , wherein the heat exchanger is a brazed-plate heat exchanger.

11. A refrigeration system comprising:

a main fluid loop through which a first working fluid circulates, the main fluid loop including a compressor and a heat exchanger;

a secondary fluid loop through which a second working fluid circulates, the secondary fluid loop being in thermal communication with the main fluid loop at the heat exchanger, wherein the secondary fluid loop includes a pump, a thermal energy storage, and a coil fluid line;

a multi-position valve comprising:

an actuator;

a plurality of passages;

a pump inlet; and

a pump outlet,

wherein the actuator is configured to rotate the plurality of passages, the pump inlet, and the pump outlet to selectively fluidly connect the heat exchanger, the pump, the thermal energy storage, and the coil fluid line,

wherein the multi-position valve is movable between a first position, a second position, a third position, and a fourth position,

wherein, in the first position, the multi-position valve allows a coil to be heated by pumping the second working fluid from the thermal energy storage to the coil and by pumping the second working fluid from the coil through the pump,

wherein, in the second position, the multi-position valve allows a condenser to heat the thermal energy storage and allows the thermal energy storage to heat the coil,

wherein, in the third position, the multi-position valve allows the thermal energy storage to be heated and charged by the condenser, and

wherein, in the fourth position, the multi-position valve allows the condenser to be fluidly connected to and heat the coil.

12. The refrigeration system of claim 11 , wherein the plurality of passages extend orthogonal to an axis through the pump inlet and an axis through the pump outlet.

13. The refrigeration system of claim 11 , wherein the plurality of passages extend orthogonal to a rotation axis of the actuator.

14. A method for controlling a refrigeration system, the method comprising:

receiving, by a controller, a user input and a sensor input, wherein the sensor input is received from a temperature sensor and is indicative of an indoor space temperature;

determining an operating mode for a main fluid loop and a secondary fluid loop based on the user input and the sensor input, wherein the main fluid loop includes a compressor and a heat exchanger, wherein a first working fluid circulates through the main fluid loop, wherein the secondary fluid loop includes a pump, a thermal energy storage, and a coil fluid line, wherein a second working fluid circulates through the secondary fluid loop, wherein the secondary fluid loop is a heating secondary fluid loop, wherein the thermal energy storage is a hot thermal energy storage, and wherein the coil fluid line is a heating coil fluid line;

controlling, by the controller, the main fluid loop based on the operating mode;

controlling, by the controller, the secondary fluid loop based on the operating mode;

actuating, by the controller, a multi-position valve in the secondary fluid loop based on the operating mode between positions that selectively fluidly connect the heat exchanger, the pump, the thermal energy storage, and the coil fluid line;

controlling, by the controller, a cooling secondary fluid loop based on the operating mode, the cooling secondary fluid loop including a pump, a cold thermal energy storage, and a cooling coil fluid line; and

actuating, by the controller, a connection valve based on the operating mode, wherein the connection valve selectively connects the heating coil fluid line and the cooling coil fluid line with an indoor coil and an outdoor coil.

15. The method of claim 14 , wherein the heat exchanger is a condenser, and wherein the main fluid loop includes an evaporator.

16. The method of claim 15 , further comprising:

actuating, by the controller, a multi-position valve in the cooling secondary fluid loop based on the operating mode between positions that selectively fluidly connect the evaporator, the pump, the cold thermal energy storage, and the cooling coil fluid line.

17. The method of claim 14 , wherein the first working fluid includes a low global warming potential (LGWP) refrigerant and the second working fluid includes a non-flammable refrigerant.

Assignments (6)
SECURITY INTEREST Recorded Jul 9, 2024
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 068241/0264 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: ROYAL BANK OF CANADA, AS COLLATERAL AGENT
Reel/Frame 064278/0598 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: U.S. BANK TRUST COMPANY, NATIONAL ASSOCIATION, AS NOTES COLLATERAL AGENT
Reel/Frame 064279/0327 →
SECURITY INTEREST Recorded Jul 17, 2023
From: COPELAND LP
To: WELLS FARGO BANK, NATIONAL ASSOCIATION, AS COLLATERAL AGENT
Reel/Frame 064280/0695 →
ENTITY CONVERSION Recorded Jul 11, 2023
From: EMERSON CLIMATE TECHNOLOGIES, INC.
To: COPELAND LP
Reel/Frame 064240/0068 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 19, 2021
From: CATANO-MONTOYA, JUAN E.
To: EMERSON CLIMATE TECHNOLOGIES, INC.
Reel/Frame 056289/0881 →