IP Library Granted Patent US 11,695,297
Granted Patent B2
US 11,695,297 · App. 17/324,715 · Granted Jul 4, 2023

Photovoltaic disconnect device for storage integration

Inventors: Sandeep Narla (Newark, CA); Brian Kuhn (Austin, TX); Kevin C. Fischer (Orinda, CA); Udo Uebel (San Francisco, CA)
Assignee: SUNPOWER CORPORATION
H02J9/068H02J13/00002H02J13/00036H02S10/10H02S40/34H02S40/38H02J2300/24
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Quick Facts
Patent No.
US 11,695,297
App. No.
17/324,715
Granted
Jul 4, 2023
Kind
B2
Abstract

The present disclosure provides a photovoltaic (PV) disconnect device used in an electrical system. The electrical system includes an energy control system electrically coupled to a utility grid. The electrical system includes a PV power generation system electrically coupled to the energy control system. The electrical system includes an energy storage system electrically coupled to the energy control system. The PV disconnect device is electrically coupled to the PV power generation system and the energy control system. The PV disconnect device electrically disconnects the PV power generation system from the energy control system.

Claims (31)

1. An electrical system, comprising:

an energy control system comprising a microgrid interconnection device electrically coupled to a utility grid;

a backup photovoltaic (PV) power generation system electrically coupled to the microgrid interconnection device of the energy control system, the backup PV power generation system configured to generate and supply power, wherein the backup PV power generation system comprises a PV panel and an inverter electrically coupled to the PV panel;

an energy storage system electrically coupled to the microgrid interconnection device of the energy control system, the energy storage system having one or more energy storage units configured to store power supplied by the backup PV power generation system; and

a PV disconnect device electrically coupled to the backup PV power generation system and the energy control system,

wherein the PV disconnect device is disposed electrically downstream from the inverter of the backup PV power generation system and electrically upstream from the microgrid interconnection device, and the PV disconnect device is configured to electrically disconnect the backup PV power generation system from the microgrid interconnection device of the energy control system,

wherein the microgrid interconnection device is configured to electrically disconnect the utility grid from the backup PV power generation system and the energy storage system within a first response time range, and the PV disconnect device is configured electrically disconnect the backup PV power generation system from the microgrid interconnection device within a second response time range, wherein the second response time range is less than the first response time range.

2. The electrical system of claim 1 , wherein the energy control system comprises a backup power bus electrically coupled to the backup PV power generation system and the energy storage system, and wherein the PV disconnect device is disposed downstream of the backup PV power generation system and upstream of the backup power bus.

3. The electrical system of claim 1 , wherein the energy control system comprises a housing and the microgrid interconnection device is disposed in the housing.

4. The electrical system of claim 3 , wherein the PV disconnect device is disposed in the housing of the energy control system and is in communication with a controller of the microgrid interconnection device.

5. The electrical system of claim 1 , wherein the microgrid interconnection device is electrically coupled to at least one backup load, and the electrical system further comprises:

a controller in communication with the microgrid interconnection device and the PV disconnect device, the controller configured to monitor electronic data of the electrical system,

wherein the controller is configured to detect a power deviation event based on the monitored electronic data and actuate the PV disconnect device to disconnect the backup PV power generation system from the microgrid interconnection device when the power deviation event is detected.

6. The electrical system of claim 5 , wherein the electronic data includes at least one of a power output of the backup PV power generation system, an available storage capacity of the energy storage system, and a current load demand by the at least one backup load.

7. The electrical system of claim 6 , wherein the power deviation event includes when the monitored power output of the backup PV power generation system is greater than the available storage capacity of the energy storage system.

8. The electrical system of claim 6 , wherein the power deviation event includes when the load demand by the at least one backup load decreases below a threshold value within a set time period.

9. The electrical system of claim 5 , wherein the electronic data includes an operating status of the utility grid electrically coupled to the microgrid interconnection device, and the power deviation event includes when the operating status indicates a power outage of the utility grid.

10. The electrical system of claim 5 , wherein the electronic data includes a frequency of the power supplied by the backup PV power generation system, and the power deviation event includes when the monitored frequency of the power supplied by the backup PV power generation system rises above a setpoint frequency more than a predetermined number of times within a predetermined time period.

11. The electrical system of claim 5 , wherein after disconnecting the backup PV power generation system from the microgrid interconnection device, the controller is configured to keep the PV disconnect device in an open state for a predetermined time period.

12. The electrical system of claim 11 , wherein the predetermined time period is based on an algorithm or a lookup table.

13. The electrical system of claim 1 , wherein the PV disconnect device comprises at least one of an electromechanical relay, a solid-state relay, and a controllable alternating current breaker electrically coupled to the backup PV power generation system.

14. The electrical system of claim 1 , wherein the first response time range is a range from approximately 40 milliseconds to approximately 60 milliseconds, and the second response time range is a range from approximately 10 milliseconds to approximately 30 milliseconds.

15. A method for controlling an electrical system having a backup PV power generation system, an energy storage system, and an energy control system, the energy control system including a microgrid interconnection device electrically coupled to the backup PV power generation system, the energy storage system, a plurality of loads, and a utility grid, the method comprising:

monitoring electronic data from the electrical system;

determining whether the monitored electronic data indicates a power deviation event;

opening a PV disconnect device in response to determining the power deviation event to electrically disconnect the backup PV power generation system from the microgrid interconnection device of the energy control system; and

disconnecting, by the microgrid interconnection device, the utility grid from the backup PV power generation system, the energy storage system, and the plurality of loads after opening the PV disconnect device,

wherein the PV disconnect device is disposed electrically downstream from an inverter of the backup PV power generation system and electrically upstream from the microgrid interconnection device, and

wherein the microgrid interconnection device electrically disconnects the utility grid from the backup PV power generation system and the energy storage system within a first response time range, and the PV disconnect device electrically disconnects the backup PV power generation system from the microgrid interconnection device within a second response time range, wherein the second response time range is less than the first response time range.

16. The method of claim 15 , wherein the step of determining whether the monitored electronic data indicates the power deviation event further includes comparing a frequency of the power supplied by the backup PV power generation system to a setpoint frequency.

17. The method of claim 15 , wherein the step of determining whether the monitored electronic data indicates the power deviation event further includes detecting when an operating status of the utility grid indicates a power outage.

Assignments (6)
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 16, 2025
From: SUNPOWER CORPORATION; SUNPOWER CORPORATION, SYSTEMS
To: UNIRAC, INC.
Reel/Frame 071302/0904 →
RELEASE OF SECURITY INTEREST Recorded Apr 1, 2025
From: SUNPOWER CORPORATION,
To: UNIRAC, INC.
Reel/Frame 070704/0860 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Dec 10, 2024
From: SUNPOWER CORPORATION
To: UNIRAC, INC.
Reel/Frame 069584/0419 →
SECOND LIEN PATENT SECURITY AGREEMENT Recorded Feb 14, 2024
From: SUNPOWER CORPORATION
To: GLAS AMERICAS LLC, AS COLLATERAL AGENT
Reel/Frame 066598/0964 →
SECURITY INTEREST Recorded Sep 13, 2022
From: SUNPOWER CORPORATION
To: BANK OF AMERICA, N.A., AS AGENT
Reel/Frame 061422/0566 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded Jun 4, 2021
From: NARLA, SANDEEP; KUHN, BRIAN; FISCHER, KEVIN; UEBEL, UDO
To: SUNPOWER COPRORATION
Reel/Frame 056439/0577 →