IP Library Granted Patent US 11,673,465
Granted Patent B2
US 11,673,465 · App. 17/330,337 · Granted Jun 13, 2023

Systems and methods for creating and automating an enclosed volume with a flexible fuel tank and propellant metering for machine operations

Inventors: Daniel Faber (Foster City, CA); James Bultitude (San Francisco, CA); Jeremy Schiel (Denver, CO); Eric Weinhoffer (Belmont, CA); Andrew Witte (Palo Alto, CA); Tyler Mincey (San Francisco, CA)
Assignee: Orbit Fab, Inc.
B60K15/03006B60K15/03B64G1/22B60K2015/03085B60K2015/03171B60K2015/03309B60Y2200/46B60Y2200/50
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Quick Facts
Patent No.
US 11,673,465
App. No.
17/330,337
Granted
Jun 13, 2023
Kind
B2
Abstract

An enclosed volume is provided for performing operations in space, or on any astronomical object, in a manner separated from aspects of the external environment. The enclosed volume can be a flexible container for a satellite. The enclosed volume can include a membrane having a fluid barrier layer and being configured to contain a propellant gas or fluid; and an expulsion device configured to expel material from the membrane. In a stowed configuration, the flexible container is contained within the satellite, and in a deployed configuration, the flexible container extends away from the satellite. The flexible container can inflate from one shape, in the undeployed configuration, to another shape, in a deployed configuration. The other shape can be toroidal or other appropriate shapes. The flexible container can provide bipropellant, blowdown, and gas/fluid metering functionality. Entertainment and game play can be enabled by the enclosed volume involving robots and other devices.

Claims (81)

1. A container system for space operations, the container system comprising:

a flexible membrane; and

an expulsion device configured to expel material contained by the membrane;

wherein the container system is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the membrane is contained by a host, and in the deployed configuration, the membrane remains attached to the host and extends away from the host; and

wherein the host is a first host, and the container system further comprises a coupler for transferring the material between the container system and the first host or between the container system and a second host.

2. The container system of claim 1 , wherein the material is a gas or a fluid.

3. The container system of claim 1 , wherein the material comprises propellant.

4. The container system of claim 1 , wherein the coupler is a first coupler and the container further comprises a second coupler.

5. The container system of claim 4 , wherein the expulsion device comprises a blowdown gas supply, and wherein the second coupler carries blowdown gas from the blowdown gas supply.

6. The container system of claim 5 , further comprising one or more strain gauges on the blowdown gas supply.

7. The container system of claim 1 , wherein the membrane comprises a plurality of layers including a first layer and a second layer, wherein:

the first layer is configured to contain the material; and

the second layer is adjacent to the first layer and configured to contain a blowdown gas, wherein the expulsion device comprises the second layer.

8. The container system of claim 7 , wherein the first layer is an inner layer and is positioned within the second layer.

9. The container system of claim 7 , wherein the plurality of layers includes a mechanical restraint layer positioned around the first layer and the second layer, the mechanical restraint layer comprising a strapping, a webbing, a netting, or a non-porous material.

10. The container system of claim 1 , further comprising:

one or more doors for restraining the membrane during launch and transport of the first host; and

a release mechanism positioned to release the one or more doors to allow the membrane to extend away from the first host.

11. The container system of claim 1 , wherein the stowed configuration comprises the membrane being folded within a receptacle of the first host.

12. The container system of claim 1 , wherein the membrane comprises an outer flexible bladder and the expulsion device comprises an inner flexible bladder positioned within the outer flexible bladder, the inner flexible bladder being configured to expand within the outer flexible bladder to expel material from the membrane.

13. The container system of claim 12 , wherein the inner flexible bladder is configured to expand by gas provided by a gas source carried by the first host.

14. The container system of claim 1 , wherein the first host is a satellite, a launch vehicle, or a stage of a launch vehicle.

15. The container system of claim 1 , wherein the membrane is configured to expand from one shape, in the stowed configuration, to another shape, in the deployed configuration, wherein:

the other shape is a dumbbell shape; or

the other shape has a hole in the middle.

16. The container system of claim 1 , wherein the flexible membrane is a first flexible membrane and the expulsion device is a first expulsion device, the container system further comprising one or more second flexible membranes and one or more second expulsion devices.

17. The container system of claim 1 , wherein the membrane contains one or more volumes, each volume of the one or more volumes being separated by one or more layers.

18. A flexible container system for space operations, the flexible container system comprising:

a flexible container; and

an expulsion device configured to expel material from the flexible container; wherein

the flexible container is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the flexible container is contained by a host, and in the deployed configuration, the flexible container remains attached to the host and extends away from the host; and

wherein the host is a first host, and the system further comprises a coupler for transferring the material between the container system and the first host or between the container system and a second host.

19. The flexible container system of claim 18 , wherein the material is a gas or a fluid.

20. The flexible container system of claim 18 , wherein the first host or the second host comprises a spacecraft.

21. The flexible container system of claim 18 , wherein the flexible container comprises:

a first flexible bladder; and

a second flexible bladder positioned within the first flexible bladder.

22. The flexible container system of claim 21 , wherein the expulsion device comprises a blowdown gas supply connected to the first flexible bladder or the second flexible bladder.

23. The flexible container system of claim 18 , further comprising:

one or more doors for restraining the flexible container during launch and transport of the first host; and

a release mechanism positioned to release the one or more doors to allow the flexible container to extend away from the first host.

24. The flexible container system of claim 18 , wherein the stowed configuration comprises the flexible container being folded within a receptacle of the first host.

25. A container system for space operations, the container system comprising:

a flexible membrane; and

an expulsion device configured to expel material contained by the membrane;

wherein:

the container system is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the membrane is contained by a host, and in the deployed configuration, the membrane remains attached to the host and extends away from the host;

the membrane comprises a plurality of layers including a first layer and a second layer;

the first layer is configured to contain the material;

the second layer is adjacent to the first layer and configured to contain a blowdown gas; and

the expulsion device comprises the second layer.

26. A container system for space operations, the container system comprising:

a flexible membrane; and

an expulsion device configured to expel material contained by the membrane;

wherein:

the container system is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the membrane is contained by a host, and in the deployed configuration, the membrane remains attached to the host and extends away from the host;

the container system further comprises one or more doors for restraining the membrane during launch and transport of the host; and

the container system further comprises a release mechanism positioned to release the one or more doors to allow the membrane to extend away from the host.

27. A container system for space operations, the container system comprising:

a flexible membrane; and

an expulsion device configured to expel material contained by the membrane;

wherein:

the container system is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the membrane is contained by a host, and in the deployed configuration, the membrane remains attached to the host and extends away from the host; and

the membrane comprises an outer flexible bladder and the expulsion device comprises an inner flexible bladder positioned within the outer flexible bladder, the inner flexible bladder being configured to expand within the outer flexible bladder to expel material from the membrane.

28. A container system for space operations, the container system comprising:

a flexible membrane; and

an expulsion device configured to expel material contained by the membrane;

wherein:

the container system is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the membrane is contained by a host, and in the deployed configuration, the membrane remains attached to the host and extends away from the host; and

the membrane is configured to expand from one shape, in the stowed configuration, to another shape, in the deployed configuration, wherein the other shape is a dumbbell shape or the other shape has a hole in the middle.

29. A flexible container system for space operations, the flexible container system comprising:

a flexible container; and

an expulsion device configured to expel material from the flexible container;

wherein:

the flexible container is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the flexible container is contained by a host, and in the deployed configuration, the flexible container remains attached to the host and extends away from the host; and

the flexible container comprises a first flexible bladder and a second flexible bladder positioned within the first flexible bladder.

30. A flexible container system for space operations, the flexible container system comprising:

a flexible container, wherein the flexible container is configurable between a stowed configuration and a deployed configuration, wherein in the stowed configuration, the flexible container is contained by a host, and in the deployed configuration, the flexible container remains attached to the host and extends away from the host;

an expulsion device configured to expel material from the flexible container;

one or more doors for restraining the flexible container during launch and transport of the host; and

a release mechanism positioned to release the one or more doors to allow the flexible container to extend away from the host.

Assignments (2)
SECURITY INTEREST Recorded Sep 15, 2025
From: ORBIT FAB, INC.
To: STRIDE CAPITAL GROUP
Reel/Frame 072251/0726 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2022
From: FABER, DANIEL; BULTITUDE, JAMES; SCHIEL, JEREMY; WEINHOFFER, ERIC; WITTE, ANDREW; MINCEY, TYLER
To: ORBIT FAB, INC.
Reel/Frame 060027/0354 →
Continuity (4)
Continuation 16211095 · Dec 5, 2018
Provisional Application 62614835 · Jan 8, 2018
Provisional Application 62595238 · Dec 6, 2017
Related Publication 20210276414A1 · Sep 9, 2021
Cited By (1)
US 12,438,106