IP Library Granted Patent US 12,164,123
Granted Patent B2
US 12,164,123 · App. 17/330,566 · Granted Dec 10, 2024

Optical sheet and display device comprising same

Inventors: Hyo Gil Cha (Seoul, KR); Yong Jae Choe (Osan-si, KR); Tae Hoon Kim (Yongin-si, KR); Kyoo Choong Cho (Hanam-si, KR)
Assignee: SK MICROWORKS SOLUTIONS CO., LTD.
G02B5/045C09D5/32C09D7/48C09D7/63G02B5/003G02B5/208G02B5/3033
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Quick Facts
Patent No.
US 12,164,123
App. No.
17/330,566
Granted
Dec 10, 2024
Kind
B2
Abstract

In the optical sheet according to an embodiment, at least one organic dye that selectively absorbs light in a specific wavelength band is added to a prism pattern layer, whereby it is possible to provide an optical sheet by a simpler manufacturing process than before, in which the color gamut is enhanced while a decrease in luminance due to light absorption is minimized. In addition, it is possible to secure optical and mechanical properties while preventing a degradation of organic dyes due to UV curing by adjusting the composition of the prism pattern layer.

Claims (47)

1. An optical sheet, which comprises a base layer; and a prism sheet comprising a prism pattern layer disposed on the base layer,

wherein the prism pattern layer comprises a light absorber that selectively absorbs light in a specific wavelength band, and the light absorber comprises at least one organic dye,

wherein the prism pattern layer further includes a UV blocking agent, an antioxidant, and a light stabilizer, and

wherein a weight of the UV blocking agent included in the prism pattern layer is 10 to 100 times a weight of the light absorber, a weight of the antioxidant included in the prism pattern layer is 1 to 10 times the weight of the light absorber, and a weight of the light stabilizer included in the prism pattern layer is 10 to 50 times the weight of the light absorber.

2. The optical sheet of claim 1 , wherein the light absorber is included in an amount of 0.01% by weight to 1% by weight based on a total weight of the prism pattern layer,

the light absorber comprises one or more organic dye selected from the group consisting of pyrrolemethines, rhodamines, borondipyrromethenes, tetraazaporphyrins, squarines, and cyanines, and

the prism pattern layer has a transmittance of 10% to 70% for UV-A light.

3. The optical sheet of claim 1 , which satisfies the following Inequation (1):

FWHM≤50 nm  (1)

in Inequation (1), FWHM is a full width at half maximum (nm) of a maximum peak in a spectral curve of net absorbance with respect to wavelength, said net absorbance is obtained by subtracting a first transmittance (T 1 ) from a second transmittance (T 0 ),

wherein the first transmittance (T 1 ) is a transmittance of the optical sheet, and

the second transmittance (T 0 ) is a transmittance of a reference sheet that is same as the optical sheet except for omission of the light absorber.

4. The optical sheet of claim 1 , wherein

the UV blocking agent is one or more selected from the group consisting of hydroxybenzotriazole-based, tris-resorcinol-triazine chromophore-based, and hydroxyphenyl-benzotriazole chromophore-based UV blocking agents,

the antioxidant is one or more selected from the group consisting of amine-based, phenol-based, sulfur-based, phosphine-based, phosphite-based, and thioester-based antioxidants, and

the light stabilizer is one or more selected from the group consisting of a hindered amine light stabilizer (HALS)-based, benzotriazole-based, and benzophenol-based light stabilizer.

5. The optical sheet of claim 1 , which further comprises a functional coating layer disposed under the prism sheet, wherein the functional coating layer is selected from the group consisting of a light diffusion layer, a grinding prevention layer, and a heat-resistant coating layer.

6. The optical sheet of claim 1 , which comprises a first prism sheet; and a second prism sheet disposed on the first prism sheet,

wherein the first prism sheet comprises a first base layer and a first prism pattern layer disposed on the first base layer,

the second prism sheet comprises a second base layer and a second prism pattern layer disposed on the second base layer,

the first prism pattern layer extends in a first direction in a plane,

the second prism pattern layer extends in a second direction in a plane that intersects with the first direction,

at least one of the first prism pattern layer and the second prism pattern layer comprises a light absorber that selectively absorbs light in a specific wavelength band, and the light absorber comprises one or more organic dyes.

7. The optical sheet of claim 6 , which further comprises a first functional coating layer disposed under the first prism sheet; and a second functional coating layer disposed on the second prism sheet,

wherein the first functional coating layer and the second functional coating layer are each selected from the group consisting of a light diffusion layer, a grinding prevention layer, a heat-resistant coating layer, and a hard coating layer, and

the first functional coating layer, the first prism sheet, the second prism sheet, and the second functional coating layer are directly or indirectly combined with each other.

8. The optical sheet of claim 7 , which further comprises a reflective polarizing film interposed between the second prism sheet and the second functional coating layer; and

a cushioning film interposed between the second prism sheet and the reflective polarizing film,

wherein the reflective polarizing film has a structure in which a first resin layer and a second resin layer having different optical properties are alternately laminated in 100 to 2,000 layers.

9. An optical sheet, which comprises a base layer; a prism sheet comprising a prism pattern layer disposed on the base layer; and a light diffusion layer disposed under the prism sheet,

wherein the prism pattern layer comprises a light absorber that selectively absorbs light in a specific wavelength band,

wherein the prism pattern layer further includes a UV blocking agent, an antioxidant, and a light stabilizer, and

wherein a weight of the UV blocking agent included in the prism pattern layer is 10 to 100 times a weight of the light absorber, a weight of the antioxidant included in the prism pattern layer is 1 to 10 times the weight of the light absorber, and a weight of the light stabilizer included in the prism pattern layer is 10 to 50 times the weight of the light absorber.

10. The optical sheet of claim 9 , wherein the light absorber is included in an amount of 0.01% by weight to 1% by weight based on a total weight of the prism pattern layer, and the light absorber comprises at least one organic dye.

11. A process for preparing the optical sheet of claim 1 , which comprises coating a composition for forming a prism pattern on the upper side of a base layer, transferring a pattern, and then UV curing the composition to form a prism pattern layer,

wherein the composition for forming a prism pattern comprises a binder resin, a light absorber, a UV blocking agent, an antioxidant, and a light stabilizer,

wherein the light absorber comprises at least one organic dye that selectively absorbs light in a specific wavelength band, and

wherein a weight of the UV blocking agent included in the prism pattern layer is 10 to 100 times a weight of the light absorber, a weight of the antioxidant included in the prism pattern layer is 1 to 10 times the weight of the light absorber, and a weight of the light stabilizer included in the prism pattern layer is 10 to 50 times the weight of the light absorber.

12. The process of claim 11 , wherein the composition for forming a prism pattern comprises 0.01 to 1 part by weight of the light absorber relative to 100 parts by weight of the binder resin.

13. A process for preparing an optical sheet, which comprises:

(1) forming a first functional coating layer on the lower side of a first base layer;

(2) coating a composition for forming a first prism pattern on the upper side of the first base layer, transferring a pattern, and then UV curing the composition to form a first prism pattern layer, and, at the same time, laminating a second base layer on the upper side of the first prism pattern layer; and

(3) forming a second prism pattern layer on the upper side of the second base layer,

wherein the composition for forming a first prism pattern comprises a binder resin, a light absorber, a UV blocking agent, an antioxidant, and a light stabilizer, the light absorber comprises at least one organic dye that selectively absorbs light in a specific wavelength band, and

wherein a weight of the UV blocking agent included in the prism pattern layer is 10 to 100 times a weight of the light absorber, a weight of the antioxidant included in the prism pattern layer is 1 to 10 times the weight of the light absorber, and a weight of the light stabilizer included in the prism pattern layer is 10 to 50 times the weight of the light absorber.

14. A display device, which comprises a light source; a display panel that receives light from the light source and displays an image; and the optical sheet of claim 1 disposed in an optical path from the light source to the display panel.

15. The display device of claim 14 , which has a DCI overlapping ratio of 90% or more in the CIE 1976 chromaticity coordinates u′v′, and a luminance of 250 cd/m 2 or more for white light.

Assignments (3)
CHANGE OF NAME Recorded Jan 15, 2026
From: SK MICROWORKS SOLUTIONS CO., LTD.
To: MICROWORKS SOLUTIONS CO., LTD.
Reel/Frame 074078/0923 →
CHANGE OF NAME Recorded Feb 14, 2023
From: SKC HI-TECH & MARKETING CO., LTD.
To: SK MICROWORKS SOLUTIONS CO., LTD.
Reel/Frame 062948/0837 →
ASSIGNMENT OF ASSIGNOR'S INTEREST Recorded May 26, 2021
From: CHA, HYO GIL; CHOE, YONG JAE; KIM, TAE HOON; CHO, KYOO CHOONG
To: SKC HI-TECH & MARKETING CO., LTD.
Reel/Frame 056356/0145 →