IP Library Granted Patent US 11,355,817
Granted Patent B2
US 11,355,817 · App. 17/338,214 · Granted Jun 7, 2022

Nanoporous separators for batteries and related manufacturing methods

Inventors: Steven A. Carlson (Cambridge, MA); Benjamin Sloan (Exeter, NH); David W. Avison (Boxborough, MA)
Assignee: LG ENERGY SOLUTION, LTD.
H01M50/446H01G11/20H01G11/50H01G11/52H01M10/052H01M10/0525H01M10/0585H01M50/46H01M4/505H01M4/525Y02E60/13
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Quick Facts
Patent No.
US 11,355,817
App. No.
17/338,214
Granted
Jun 7, 2022
Kind
B2
Abstract

Provided is a lithium battery, wherein the battery comprises an anode, a cathode, wherein the cathode comprises one or more transition metals, an electrolyte, and a porous separator interposed between the cathode and anode, wherein the separator comprises an anionic compound. Also provided are methods of manufacturing such batteries.

Claims (34)

1. A method of manufacturing a battery comprising the steps of:

(a) providing an anode;

(b) providing a cathode that comprises one or more transition metal oxides;

(c) providing a porous separator that comprises boehmite and an anionic compound that comprises an anthraquinone;

(d) providing a lithium metal layer on a surface of the separator;

(e) interposing the separator and the lithium metal layer between the anode and the cathode;

(f) providing an electrolyte; and

(g) assembling so as to provide the battery.

2. The method of claim 1 , further comprising the step of prelithiating the anode with lithium from the lithium metal layer.

3. The method of claim 1 , wherein the lithium metal layer is deposited by coating.

4. The method of claim 1 , wherein the lithium metal layer is deposited by vacuum deposition.

5. The method of claim 1 , wherein the battery is a lithium ion battery.

6. The method of claim 1 , wherein the separator is a free-standing separator.

7. The method of claim 1 , wherein the one or more transition metals oxides are selected from a group consisting of manganese, nickel, and cobalt.

8. The method of claim 2 , wherein prelithiation of the anode occurs when the battery is charged and discharged in a first charge-discharge cycle.

9. A method of manufacturing a battery comprising the steps of:

(a) providing an anode;

(b) providing a cathode that comprises one or more transition metal oxides;

(c) providing a porous separator that comprises an inorganic oxide and an anionic compound that comprises an anthraquinone;

(d) providing a lithium metal layer on a surface of the separator;

(e) interposing the separator and the lithium metal layer between the anode and the cathode;

(f) providing an electrolyte; and

(g) assembling so as to provide the battery.

10. The method of claim 9 , further comprising the step of prelithiating the battery with lithium from the lithium metal layer.

11. The method of claim 9 , wherein the lithium metal layer is deposited by coating.

12. The method of claim 9 , wherein the lithium metal layer is deposited by vacuum deposition.

13. The method of claim 9 , wherein the battery is a lithium ion battery.

14. The method of claim 9 , wherein the separator is a free-standing separator.

15. The method of claim 9 , wherein the one or more transition metals oxides are selected from a group consisting of manganese, nickel, and cobalt.

16. The method of claim 10 , wherein prelithiation of the anode occurs when the battery is charged and discharged in a first charge-discharge cycle.

17. The method of claim 1 , wherein the separator has an average pore size of less than 50 nm.

18. The method of claim 1 , wherein the separator further comprises a second anionic group.

19. The method of claim 1 , wherein the anode comprises silicon.

20. The method of claim 9 , wherein the separator has an average pore size of less than 50 nm.

Assignments (1)
NUNC PRO TUNC ASSIGNMENT Recorded May 24, 2022
From: OPTODOT CORPORATION
To: LG ENERGY SOLUTION, LTD.
Reel/Frame 060000/0089 →
Continuity (5)
Continuation 16404015 · May 6, 2019
Continuation 15207370 · Jul 11, 2016
Continuation In Part 15130660 · Apr 15, 2016
Provisional Application 62231539 · Jul 9, 2015
Related Publication 20210296733A1 · Sep 23, 2021